16573313
Edition 3
December 2009
Air Grinder
99V Series
Parts Information
Save These Instructions
88V Series Air Grinder Parts List
Use this part listing with drawing TPA1708 for models without built-in oilers
Item
Part Description
Part Number Item
Part Description
Part Number
‡ 1 Cylinder Case Assembly
19
Exhaust Deflector
99V60-23
for models ending in -EU
for all other models
99V60-EU-A25A
99V60-A25A
88V60-A302
C321-606
88V60-38
834-61
20
Exhaust Deflector Screw (3)
Nameplate Kit
99V60-200
*
99V-EU-K301A
2
3
Throttle Valve Assembly
Throttle Seal (2)
Inlet Bushing
(for European compliant models)
Nameplate Screw
*
BN403-302
EU-99
5
(for European compliant models) (4)
Warning Label
• 5A
• 6
7
Inlet Bushing Screen
Throttle Valve Spring
Throttle Valve Seat Support Assembly
Air Strainer Screen
Valve Seat
*
*
99V60-262
88V60-A303
834-61
(for European compliant models)
Nameplate Kit (for domestic models)
Nameplate Screw (4)
99V-K301A
BN403-302
• 8
• 10
11
12
13
14
15
16
17
18
18A
R4-159A
Warning Label
WARNING-4-99
88V60-48
Valve Seat Washer
Valve Screw Lock Washer
Valve Seat Screw
99V60-155
H54U-352
PS3-83
25 Dead Handle
27 Arbor
for 99V45 (Orange)
99V45-204-P10
99V60-204-P10
99V77-204-P10
99V85-204-P10
R380-105
Throttle Lever Pin
MR-100
for 99V60 (Blue)
for 99V77 (Green)
for 99V85 (Red)
Locking Lever Assembly
Lever Lock
88V60-A400
88V60-402
88V60-405
502B-120
Lever Lock Spring
30 Front Rotor Bearing
31 Front End Plate
Lever Lock Pin
99V60-11
Exhaust Diffuser
99V77-123
(not used on 99V45 or 99V60)
*
•
Not Illustrated.
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each
part indicated by a bullet (•) for every four tools in service.
‡
Whenever a new Cylinder Case Assembly is installed, select the correct Nameplate from the Nameplate Kit and attach it to the Cylinder Case
with the Nameplate Screws.
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99V Series Air Grinder Exploded Diagram
Use this drawing with part listing for models with built-in oilers
(Dwg. TPA717-3)
4
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99V Series Air Grinder Exploded Diagram
Guards, Flanges and Spacers for 99V Grinders using Cup and Saucer Wheels
51
52
99V45S106M
99V60S106M
99V60S106M-EU
65
56A
49
53
52
51
53
99V45S106
99V60S106
65
56A
49
51
52
All 99V60 with
7" Dia , X 1" Thick
X 1-5/8" Overall Height
Saucer Wheel
56
50A
53
(Dwg. TPA862-3)
Guards, Flanges and Spacers for 99V Grinders using depressed Center Wheels
51
52
53
50
56
For Type 27 Wheels only
57
For domestic Plain
Hole Wheels only
58
59
For international Plain
Hole Wheels only
Type 27 or 28 Mounted
or Plain Hole Wheel
61 For Plain Hole Wheels only
(Dwg. TPA862-3)
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99V Series Air Grinder Parts List
Use This Part Listing With Drawing TPA717-3 For Models With Built-in Oilers
Item
Part Description
Part Number Item
Part Description
Part Number
‡ 1 Cylinder Case Assembly
Nameplate Screw
*
BN403-302
2
† 3
† 4
Throttle Valve Assembly
Small Seal
Large Seal
99V60-A302
(for European compliant models) (4)
Warning Label
(for European compliant models)
AFH120A-358
C321-606
*
EU-99
† • 5
*
Inlet Bushing
88V60-38
Nameplate Kit (for domestic models)
99V-K301A
5A
• 6
7
† • 8
9
† • 10
Inlet Bushing Screen
Throttle Valve Spring
Throttle Valve Seat Support Assembly
Air Strainer Screen
Valve Seat Cap
Valve Seat
834-61
99V60-262
99V60-A303
99V60-61
R4-157
Nameplate Screw (4)
Warning Label
† 21 Oiler Chamber Plug Washer
22 Oiler Chamber Plug
23 Oiler Assembly
BN403-302
WARNING-4-99
R3-92A
231-665
99V60-A198
R1-75
R4-159A
† 24
25
Oiler Felt (2)
11
Valve Seat Washer
99V60-155
Oiler Adjusting Screw
Oiler Body Seal
27 Dead Handle
R1-71A
12
13
Valve Seat Lock Washer
Valve Seat Screw
H54U-352
99V60-83
† 26
HRA20A-117
99V60-48
• 14
15
16
17
18
Throttle Lever Pin
Locking Lever Assembly
Lever Lock
Lever Lock Spring
Lever Lock Pin
Exhaust Diffuser
(not used on 99V45 or 99V60)
Exhaust Deflector
Exhaust Deflector Screw (3)
Nameplate Kit
(for European compliant models)
MR-100
28 Dead Handle Screw
29 Arbor
99V60-634
99V60-A400A
88V60-402
88V60-405
502B-120
for 99V45 (Orange)
99V45-204-P10
99V60-204-P10
99V77-204-P10
99V85-204-P10
R380-105
for 99V60 (Blue)
for 99V77 (Green)
for 99V85 (Red)
18A
99V77-123
30 Front Rotor Bearing
31 Front End Plate
19
20
99V60-23
99V60-200
99V60-11
*
99V-EU-K301A
*
•
Not Illustrated.
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each
part indicated by a bullet (•) for every four tools in service.
‡
†
Whenever a new Cylinder Case Assembly is installed, select the correct Nameplate from the Nameplate Kit and attach it to the Cylinder Case
with the Nameplate Screws.
Indicates Tune-up Kit part.
Use this part listing for all models
Item
Part Description
Part Number Item
Part Description
Part Number
99V60-207
99V60-283
• 33 Rotor Key
34 Rotor
R43F-70
99V60-53
47 Motor Clamp Belleville Washer (2)
†• 48 Cylinder Case Gasket
49 Cup Wheel Guard
† • 35 Vane Packet (set of 4 Vanes)
36 Cylinder Assembly
99V60-42-4
99V60-A3
for 5”or 6”Cup Wheels
99V60-A216A
37
End Plate Dowel
Cylinder Dowel
5040-6
for 130 or 150 mm Cup Wheels
99V60-A216MA
38
502B-120
99V60-311
99V60-A12
99V60-739
50 Depressed Center Wheel Guard for Type 27
or Type 28 Wheels
39 Exhaust Silencer
40 Rear End Plate
† • 41 Rear End Plate Gasket
for 9”or 230 mm
for 7”or 180 mm
99V60-106-9
99V77-106-7
Controller Assembly (consists of Controller
and Rotor Bearing Seal Assembly)
Saucer Wheel Guard (for 7”diameter x 1”
thick x 1-5/8”over all height Saucer Wheel)
50A
99V60-206-7
51
for 99V45 (4500 rpm) (Orange)
99V45-A524
Cylinder Case Screw Lock Washer (4)
10BM-67
42
for 99V60 (6000 rpm) (Blue)
for 99V77 (7700 rpm) (Green)
for 99V85 (8500 rpm) (Red)
Rotor Bearing Seal Assembly (consists
of Rear Rotor Bearing and Rotor
Bearing Seal)
99V60-A524
99V77-A524
99V85-A524
52 Cylinder Case Screw (4)
53 Autobalancer Assembly
54 Autobalancer Wrench (7/8”single-end;
open-end wrench)
56 Wheel Retaining Screw
for all Type 27 and
99V60-638
99V60-A713
88V60-169
43
99V60-A28A
99V60-107A
99V60-219
99V60-119
45 Rotor Bearing Cage
46 Controller Retaining Nut
Type 28 Wheels
for 7”diameter x 1”thick x 1-5/8”
overall height Saucer Wheels
for 99V45 and 99V85
for all others
R4-120
G8-120A
•
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each
part indicated by a bullet (•) for every four tools in service.
†
Indicates Tune-up Kit part.
6
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Use this part listing for all models
Item
Part Description
Part Number Item
Part Description
Part Number
Wheel Retaining Screw Assembly
*
Piped-Away Exhaust Kit
99V60-K184
56A
99V60-A219C
(for all Type 6 and Type 11 Wheels)
Depressed Center Wheel Spacer
(for Type 27 Plain Hole Wheels) (2)
Depressed Center Wheel Flange
Exhaust Hose
99V60-184
DG30-67
Exhaust Hose Clamp
57
99V-286
Exhaust Elbow
99V60-167
99V60-49
Exhaust Elbow Gasket
58 (for 7”and 9”diameter Type 27
and Type 28 Plain Hole Wheels)
Depressed Center Wheel Flange
99V60-386
Exhaust Elbow Screw (3)
Exhaust Hose Band (4)
Exhaust Hose Band Screw (4)
Nut (6)
FEA100-112
99V60-927
MT1-36-7/8
G8-120A
(for 99V60P107M, 99V60P109M
59
99V60-386-M
and 99V85P107M Type 27 Plain
Screw (2)
JC3350-103
Hole Depressed Center Wheels)
60 Depressed Center Wheel Nut
Tune-up Kit (for models with built-in oiler)
(includes illustrated parts 3, 4 [2], 5A [2],
8, 10, 21, 24 [2], 26, 35, 41 and 48)
Exhaust Deflector Screw Wrench (1/8”hex)
Maintenance Tool Kit
99V85-186
D32-26
*
99V/99H-TK3
Depressed Center Wheel
62
Nut Spanner Wrench
*
*
R2J-562
99V60-K950
99V60-950
99V60-951
99V60-A952
88V-562
Depressed Center Wheel Flange Wrench
(for 99V60P107M,99V60P109M and
63
Controller Wrench
7RAQT4-254
88V60-86A
99V85P107M) (1”x 15/16”double-end;
Seal Pressing Tool
open-end wrench)
Bearing Clamp
Flange (for 99V45S106M, 99V60S106M,
65 99V45S106M-EU, 99V45S106, and
99V60S106)
*
Wheel Retaining Screw Wrench (5/32”hex)
*
Not Illustrated.
Parts and Maintenance
When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so
that they can be recycled.
Tool repair and maintenance should only be carried out by an authorized Service Center.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
Related Documentation
For additional information refer to:
Product Safety Information Manual 04584959.
Product Information Manuals 16573222 and 16576092.
Maintenance Information Manual 16573370.
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