Ingersoll Rand Stud Sensor 67386 User Manual

OPERATOR’S MANUAL  
67386  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
RELEASED: 3-28-06  
REVISED:  
(REV. 03)  
8-2-10  
CYCLE SENSOR KITS  
(CLOSED ELECTRICAL CONTACT TYPE)  
FOR 3/8” & 1/2” DIAPHRAGM PUMPS  
CYCLE SENSOR KITS  
67386 SENSOR INSTALLATION  
67386 can be used on the following diaphragm pumps:  
3/8” -- PD03P-XXX-XXX  
1/2” -- PD05A-XXX-XXX-B, PD05P-XXX-XXX-B and PD05R-XXX-  
XXX-B  
Refer to figure 4.  
1. Remove (134) bolts from the major valve and remove (135) valve  
block.  
2. Remove (141) valve plate and (140) valve insert from the valve  
block.  
3. Remove (136) plug and (111) spool. Assemble 67407 spool and  
(136) plug into valve block. NOTE: Apply Lubriplate (94276) to all  
“O” rings, “U” cups and mating parts.  
4. Replace (140) valve insert and (141) valve plate in valve block.  
NOTE: Assemble (140) valve insert with “dished” side toward (141)  
valve plate.  
5. Assemble 96563 adapter (with 95276 sensor attached) to valve  
block. Attach (135) valve block to (101) motor body, using (134)  
bolts. NOTE: Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).  
GENERAL DESCRIPTION  
The ARO diaphragm pump cycle sensor kits provide a closed contact  
output each time the pump completes a cycle. This signal may be used  
to record cycles for maintenance purposes or batching if the discharge  
volume of each complete cycle is known.  
Some parts of the pump must be replaced with those includedin thekits  
to enable the activation of the switch.  
OPERATION  
140  
132  
141 k  
Maximum Operating Voltage - 200 V DC.  
Switching Current - 0.5 Amps  
Once the kit is installed in the pump, it may be interfaced with a control  
device in the following ways:  
As a SOURCING switch (see figure 1) for use with PLC’s.  
As a SINKING switch (see figure 2) for use with PLC’s.  
As a closed contact switch (see figure 3) for use with meters.  
. 134  
135  
Sourcing Switch  
+V  
Identification dot this side.  
INPUT  
111  
136  
Figure 1  
g
67407  
Sinking Switch  
INPUT  
Y325-29 (2) g  
95276 g  
Figure 2  
96563 g  
Closed Contact Switch  
Included but not shown:  
94276 Lubriplate grease  
95275 Magnet  
INPUTS  
Figure 3  
k Assemble with identification dot toward (132) gasket.  
.Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).  
g Included in 67386 kit.  
Figure 4  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
FAX(800) 892-6276  
(800) 495-0276  
© 2010  
CCN 15257850  
 

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