Cordless Cutter
85 mm (3-3/8”)
MODEL 4190D
003503
I N S T R U C T I O N M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
w w w. m a k i t a t o o l s . c o m
12. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
Electrical Safety
4. A battery operated tool with integral bat-
teries or a separate battery pack must be
recharged only with the specified charger
for the battery. A charger that may be suit-
able for one type of battery may create a risk
of fire when used with another battery.
13. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
5. Use battery operated tool only with specif-
ically designated battery pack. Use of any
other batteries may create a risk of fire.
14. Do not use tool if switch does not turn it
on or off. A tool that cannot be controlled
with the switch is dangerous and must be
repaired.
Personal Safety
6. Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
15. Disconnect battery pack from tool or
place the switch in the locked or off posi-
tion before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
7. Dress properly. Do not wear loose cloth-
ing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
16. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
17. When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a con-
nection from one terminal to another.
Shorting the battery terminals together may
cause sparks, burns, or a fire.
8. Avoid accidental starting. Be sure switch
is in the locked or off position before
inserting battery pack. Carrying tools with
your finger on the switch or inserting the bat-
tery pack into a tool with the switch on invites
accidents.
18. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to
bind and are easier to control.
9. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
19. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool’s
operation. If damaged, have the tool ser-
viced before using. Many accidents are
caused by poorly maintained tools.
10. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enable better control of the tool in
unexpected situations.
11. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
20. Use only accessories that are recom-
mended by the manufacturer for your
model. Accessories that may be suitable for
one tool may create a risk of injury when
used on another tool.
Tool Use and Care
3
22. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
shock or injury.
SERVICE
21. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
may result in a risk of injury.
SPECIFIC SAFETY RULES
USB070-1
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to cordless cutter safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
1. DANGER! Keep hands away from cutting
area and wheel. Keep your second hand
on auxiliary handle or motor housing. If
both hands are holding the tool, they cannot
be cut by the wheel.
exposed metal parts of the tool “live” and
shock the operator.
7. When ripping always use a rip fence or
straight edge guide. This improves the
accuracy of cut and reduces the chance for
wheel binding.
2. Keep your body positioned to either side
of the wheel, but not in line with the wheel.
KICKBACK could cause the tool to jump
backwards. (See “Causes and Operator Pre-
vention of Kickback”)
8. Always use wheels with correct size and
shape (diamond vs. round) arbor holes.
Wheels that do not match the mounting hard-
ware of the tool will run eccentrically, causing
loss of control.
3. Do not reach underneath the work.
4. Always observe that the wheel has
stopped spinning before placing tool
down on bench or floor. A coasting wheel
will cause the tool to walk backwards, cutting
whatever is in its path. Be aware of the time it
takes for the wheel to stop after switch is
released.
9. Never use damaged or incorrect wheel
washers or bolts. The wheel washers and
bolt were specially designed for your tool, for
optimum performance and safety of opera-
tion.
10. Causes and Operator Prevention of Kick-
back:
5. NEVER hold piece being cut in your hands
or across your leg. It is important to support
the work properly to minimize body exposure,
wheel binding, or loss of control.
Kickback is a sudden reaction to a pinched,
bound, or misaligned wheel, causing an
uncontrolled tool to lift up and out of the work-
piece toward the operator.
When the wheel is pinched or bound tightly
by the kerf closing down, the wheel stalls and
the motor reaction drives the unit rapidly back
toward the operator.
6. Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a “live” wire will also make
If the wheel becomes twisted or misaligned in
4
the cut, the teeth at the back edge of the
wheel can dig into the top surface of the
wood causing the wheel to climb out of the
kerf and jump back toward the operator.
Kickback is the result of tool misuse and/or
incorrect operating procedures or conditions
and can be avoided by taking proper precau-
tions as given below:
Maintain a firm grip on the tool and posi-
tion your body and arm in a way that
allows you to resist KICKBACK forces.
KICKBACK forces can be controlled by the
operator, if proper precautions are taken.
When wheel is binding, or when interrupt-
ing a cut for any reason, release the trig-
ger and hold the tool motionless in the
material until the wheel comes to a com-
plete stop. Never attempt to remove the
tool from the work or pull the tool back-
ward while the wheel is in motion or KICK-
BACK may occur. Investigate and take
corrective actions to eliminate the cause of
wheel binding.
Use extra caution when making a “Pocket
Cut” into existing walls or other blind
areas. The protruding wheel may cut objects
that can cause KICKBACK.
11. Use only diamond wheels. NEVER use
tool with wood cutting blades or other
sawblades. Such blades when used on
this tool frequently kick and cause loss of
control leading to personal injury.
12. Check the wheel carefully for cracks or
damage
before
operation.
Replace
cracked or damaged wheel immediately.
13. Use only flanges specified for this tool.
14. Be careful not to damage the spindle,
flanges (especially the installing surface)
or bolt. Damage to these parts could
result in wheel breakage.
15. Hold the tool firmly.
16. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
When restarting a tool in the workpiece,
center the wheel in the kerf and check that
teeth are not engaged into the material. If
wheel is binding, it may walk up or KICK-
BACK from the workpiece as the tool is
restarted.
Support large panels to minimize the risk
of wheel pinching and KICKBACK. Large
panels tend to sag under their own weight.
Supports must be placed under the panel on
both sides, near the line of cut and near the
edge of the panel.
17. Wait until the wheel attains full speed
before cutting.
18. Stop operation immediately if you notice
anything abnormal.
19. Never attempt to cut with the tool held
upside down in a vise. This can lead to
serious accidents, because it is extremely
dangerous.
20. Do not stop the wheel by lateral pressure
on the disc.
To minimize the risk of wheel pinching and
kickback. When cutting operation requires
the resting of the tool on the workpiece, the
tool shall be rested on the larger portion and
the smaller piece cut off.
21. Some material contains chemicals which
may be toxic. Take caution to prevent dust
inhalation and skin contact. Follow mate-
rial supplier safety data.
Do not use dull or damaged wheel.
Unsharpened or improperly set wheels pro-
duce narrow kerf causing excessive friction,
wheel binding and KICKBACK.
Wheel depth and bevel adjusting locking
levers must be tight and secure before
making cut. If wheel adjustment shifts while
cutting, it will cause binding and KICKBACK.
5
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
IMPORTANT SAFETY INSTRUCTIONS FOR
CHARGER & BATTERY CARTRIDGE
USC001-3
1. SAVE THESE INSTRUCTIONS - This man-
ual contains important safety and operat-
ing instructions for battery charger.
6. To reduce risk of damage to electric plug
and cord, pull by plug rather than cord
when disconnecting charger.
2. Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery, and (3)
product using battery.
7. Make sure cord is located so that it will
not be stepped on, tripped over, or other-
wise subjected to damage or stress.
8. An extension cord should not be used
unless absolutely necessary. Use of
improper extension cord could result in a
risk of fire and electric shock. If extension
cord must be used, make sure:
3. CAUTION - To reduce risk of injury, charge
only MAKITA rechargeable batteries
marked on the charger label. Other types
of batteries may burst causing personal
injury and damage.
a. That pins on plug of extension cord
are the same number, size, and shape
as those of plug on charger;
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended
or sold by the battery charger manufac-
turer may result in a risk of fire, electric
shock, or injury to persons.
b. That extension cord is properly wired
and in good electrical condition;
c. That wire size is at least as large as
the one specified in the table below.
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS
Length of Cord (Feet)
AWG Size of Cord
25
18
50
18
100
18
150
16
9. Do not operate charger with damaged
cord or plug - replace them immediately.
damaged in any way; take it to a qualified
serviceman.
10. Do not operate charger if it has received a
sharp blow, been dropped, or otherwise
11. Do not disassemble charger or battery
cartridge; take it to a qualified serviceman
when service or repair is required, Incor-
6
rect reassembly may result in a risk of
electric shock or fire.
14. Young children should be supervised to
ensure that they do not play with the bat-
tery charger.
12. To reduce risk of electric shock, unplug
charger from outlet before attempting any
maintenance or cleaning. Turning off con-
trols will not reduce this risk.
15. If operating time has become excessively
shorter, stop operating immediately. It
may result in a risk of overheating, possi-
ble burns and even an explosion.
13. The battery charger is not intended for
use by young children or infirm persons
without supervision.
16. If electrolyte gets into your eyes, rinse
them out with clear water and seek medi-
cal attention right away. It may result in
loss of your eyesight.
ADDITIONAL SAFETY RULES FOR CHARGER &
BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when
temperature is BELOW 10°C (50°F) or
ABOVE 40°C (104°F).
(3) Do not expose battery cartridge to
water or rain.
A battery short can cause a large current
flow, overheating, possible burns and
even a breakdown.
2. Do not attempt to use a step-up trans-
former, an engine generator or DC power
receptacle.
6. Do not store the tool and Battery Car-
tridge in locations where the temperature
may reach or exceed 50°C (122°F).
3. Do not allow anything to cover or clog the
charger vents.
4. Always cover the battery terminals with
the battery cover when the battery car-
tridge is not used.
7. Do not incinerate the Battery Cartridge
even if it is severely damaged or is com-
pletely worn out. The battery cartridge can
explode in a fire.
5. Do not short the battery cartridge:
8. Be careful not to drop, shake or strike bat-
tery.
(1) Do not touch the terminals with any
conductive material.
9. Do not charge inside a box or container of
any kind. The battery must be placed in a
well ventilated area during charging.
(2) Avoid storing battery cartridge in a
container with other metal objects
such as nails, coins, etc.
SAVE THESE INSTRUCTIONS
7
FUNCTIONAL
DESCRIPTION
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
003507
Installing or removing battery cartridge
1
•
Always switch off the tool before insertion or removal of
the battery cartridge.
2
•
To remove the battery cartridge, pull out the set plate on
the tool and grasp both sides of the cartridge while
withdrawing it from the tool.
•
•
To insert the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Snap the set plate back into place. Be sure
to close the set plate fully before using the tool to prevent
the battery cartridge from accidentally falling out of the
tool.
1. Set plate
2. Battery cartridge
Do not use force when inserting the battery cartridge. If
the cartridge does not slide in easily, it is not being
inserted correctly.
001332
Charging
1. Plug the battery charger into the proper AC voltage
source.
1
2. Insert the battery cartridge so that the plus and minus
terminals on the battery cartridge are on the same sides
as their respective markings on the charger. Insert the
cartridge fully into the port so that it rests on the charger
port floor.
1. Charging light
3. When the battery cartridge is inserted, the charging light
color will flash in red color and charging will begin.
4. When the charging light goes out after about one hour,
you may remove the fully charged battery cartridge.
5. After charging, unplug the charger from the power
source.
NOTE:
•
The battery charger is for charging Makita battery
cartridge. Never use it for other purposes or for other
manufacturer’s batteries.
8
•
•
If you try to charge a battery cartridge from a just
operated tool, sometimes the charging light will not
come on. If this occurs, let the cartridge cool off for a
while. Then re-insert it and try to charge it once more.
When you charge a new battery cartridge or a battery
cartridge which has not been used for a long period of
time, it may not accept a full charge. This is a normal
condition and does not indicate a problem. You can
recharge the battery cartridge fully after discharging it
completely and recharging a couple of times.
•
When you charge a new battery cartridge or a battery
cartridge which has not been used for a long period,
sometimes the charging light will go out soon. If this
occurs, remove the battery cartridge and re-insert it. If
the charging light goes out within one minute even after
repeating this procedure a couple of times, the battery
cartridge is dead. Replace it with a new one.
•
If you wish to charge two battery cartridges, allow 15
minutes between charging on the charger.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely dis-
charged.
Always stop tool operation and charge the battery car-
tridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at
10° C - 40° C (50° F - 104° F).
Let a hot battery cartridge cool down before charging it.
003509
Adjusting the depth of cut
Loosen the bolt (A) on the depth guide with the hex wrench
and move the base up or down. At the desired depth of cut,
secure the base by tightening the bolt (A).
1
2
3
1. Depth guide
2. Bolt (A)
3. Hex wrench
9
003514
Bevel cutting
Loosen the bolt (A) on the depth guide and the bolt (B) on
the bevel scale plate with the hex wrench. Set for the desired
angle (0° - 45° ) by tilting accordingly, then tighten the bolts
(A) and (B) securely.
1
CAUTION:
3
2
•
After adjusting depth of cut and bevel cutting angle, be
sure to tighten the bolts (A) and (B) securely.
1. Bevel scale plate
2. Bolt (B)
3. Bolt (A)
003519
Sighting
For straight cuts, align the A position on the front of the base
with your cutting line. For 45° bevel cuts, align the B position
with it.
1
NOTE:
A
B
2
•
When making bevel cuts, view the cutting line on the
workpiece through the window in the blade case in order
to cut more accurately. If you have difficulty seeing it
because of the water tank, adjust the position of the tank
by tilting it backward slightly.
1. Blade case
2. Base
003522
Switch action
CAUTION:
•
Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the “OFF” position when
released.
1
2
To prevent the switch trigger from being accidentally pulled, a
lock-off lever is provided.
1. Lock-off lever
2. Switch trigger
To start the tool, slide the lock-off lever in the direction of the
arrow and pull the switch trigger. Release the switch trigger
to stop.
ASSEMBLY
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
10
003526
Installing or removing diamond wheel
To install the wheel, first loosen the bolt with the hex wrench
and remove the bolt and the flange. Then mount the wheel,
the flange and the bolt. The wheel should be mounted with
the Makita name on the flange side.
1
2
3
1. Bolt
2. Flange
3. Diamond wheel
003527
Press the blade stopper pin and insert it through the hole in
the wheel so that the wheel cannot revolve. Use the hex
wrench to tighten the bolt securely.
1
To remove the wheel, follow the installation procedure in
reverse.
CAUTION:
2
•
•
When installing the wheel, be sure to tighten the bolt
securely.
1. Hex wrench
2. Blade stopper pin
Use only the Makita wrench to install or remove the
wheel.
003533
Hex wrench storage
When not in use, store the hex wrench as shown in the figure
to keep it from being lost.
1
1. Hex wrench
11
003538
Installing water supply
1
2
Attach the tank holder on the tank. The tank holder should be
attached around the portion shown with the dotted line.
Tighten the screw (A) to the extent that the tank can still turn
within the tank holder.
3
4
5
1. Tank holder installing portion
2. Tank
3. Screw (B)
4. Screw (A)
5. Tank holder
003539
Attach the tank holder onto the motor housing. Tighten the
screw (B) securely.
1
1. Screw (B)
003541
Connect the cap on the end of the polyvinyl tube to the
mouth of the tank. Turn the tank clockwise when making the
connection. Then tighten the screw (A) securely to secure
the tank.
CAUTION:
•
If you find the polyvinyl tube is bent like a “V” or has
been strained excessively after installing the water
supply, loosen the screw (B) and adjust the position of
the tank to alleviate the bent, pinched or strained
condition.
003542
Water supply
Remove the cap on the tank and fill through the hole. Recap
the tank. Be sure that the water cock is turned off when filling
the tank with water.
1
1. Cap
12
CAUTION:
•
When filling the tank with water, be careful not to let the
tool get wet.
OPERATION
003544
Hold the tool firmly. Set the base plate on the workpiece to
be cut without the wheel making any contact. Then turn the
tool on and wait until the wheel attains full speed. Feed water
to the wheel by adjusting the water cock to obtain a gentle
flow of water. Move the tool forward over the workpiece sur-
face, keeping it flat and advancing smoothly until the cutting
is completed. Keep your cutting line straight and your speed
of advance uniform.
1
1. Base
For fine, clean cuts, cut slowly. (When cutting glass plate
5 mm (3/16”) thick, cut at about 250 mm/min (9-7/8”/min).
When cutting tile 10 mm (3/8”) thick, cut at about
300 mm/min (11-13/16”/min).) Also slow down as you com-
plete a cut to avoid breaking or cracking the workpiece being
cut.
CAUTION:
•
•
•
•
Be sure to hold the workpiece firmly down on a stable
bench or table during operation.
Do not twist or force the tool in the cut, or the motor may
be overloaded or the workpiece may break.
Do not use the tool with the wheel in an upward or
sideways position.
When cutting glass plate, it is recommended to attach a
rubber plate (optional accessory) on the base of the tool
to prevent the workpiece surface from being scratched.
•
•
The wheel for this tool is a wet-type wheel for glass and
tile applications. Be sure to feed water to the wheel
during operation.
If the cutting action of the wheel begins to diminish,
dress the cutting edge of the wheel using an old
discarded coarse grit bench grinder wheel or concrete
block. Dress by pressing lightly on the outer edge of the
wheel.
NOTE:
If the tool is operated continuously until the battery
•
cartridge has discharged, allow the tool to rest for 15
minutes before proceeding with a fresh battery.
13
MAINTENANCE
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
After use
Brush off accumulation of dust on the base.
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
EN0001-1
Recycling the Battery
The only way to dispose of a Makita battery is to recycle it.
The law prohibits any other method of disposal.
To recycle the battery:
1. Remove the battery from the tool.
Ni-Cd
2. a) Take the battery to your nearest Makita Factory Ser-
vice Center
or
b) Take the battery to your nearest Makita Authorized
Service Center or Distributor that has been desig-
nated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to
determine the location that provides Makita battery recycling.
See your local Yellow Pages under “Tools-Electric”.
•
These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
ACCESSORIES
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
•
•
•
•
Diamond wheels
Hex wrench 4
Rubber plate
Various type of Makita genuine batteries and chargers
14
Memo
15
Memo
16
First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
Makita U.S.A., Inc.
14930 Northam Street
La Mirada, CA 90638-5753
Fold
MAIL THIS PORTION
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1.This product was purchased from:
3. How did you learn about this product:
Home Center
Other (
)
Magazine
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Tool Distributor
From Dealer
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From Friend
Previous Usage
Other (
Industrial Supply
Construction Supply
)
2. Use of the product is intended for:
4. Most favored points are:
Construction Trade
Industrial Maintenance
Home Maintenance
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Design
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Power
Features
Size
Price
Other (
)
Other (
)
Makita Brand
5. Any comments:
DATE PURCHASED
MONTH
MODEL NO.
DAY
YEAR
SERIAL NO.
STATUS
SEX
Married Single
M
F
INTL.
LAST NAME / COMPANY NAME
STREET ADRESS
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CODE
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PHONE
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Over 60
AGE:
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Please return this portion by facsimile or mail.
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CUSTOMER’S RECORD
Date Purchased
When you need service: Send
complete tool (prepaid) to one
of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure
to attach a letter to the outside of
the carton detailing the problem
with your tool.
Dealer’s Name & Address
Model No.
Serial No.
19
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS
WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitation may not apply to you.
Makita Corporation of America
2650 Buford Hwy., Buford, GA 30518
883627C996
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