MODEL FP-BR-10-ZC
VENT-FREE
March 2005
NOTE: An unvented room heater hav-
ing an input rating of more than 6,000
Btu per hour shall not be installed in a
bathroom.
Manufacturer: NEW BUCK CORPORATION
P.O. Box 69 8000 Highway 226 South
Spruce Pine, NC 28777
TABLE OF CONTENTS
Safety Information and Warnings................................................................................. 3
Installation..................................................................................................................... 6
Fireplace and Framing Dimensions .............................................................................. 7
Fireplace Clearances ..................................................................................................... 8
Finishing Your Fireplace .............................................................................................. 9
Mantel Profiles For Zero Clearance............................................................................ 10
Mantel Installation ..................................................................................................... 11
Mobile Home Installation ........................................................................................... 13
Gas Connection…………………………………………………………………… …13
Producing Adequate Ventilation................................................................................. 14
Ventilation Air Indoors............................................................................................... 16
Ventilation Air Outdoors ............................................................................................ 17
Gas Pressure Check..................................................................................................... 18
Placement of Logs....................................................................................................... 19
Lighting Instructions................................................................................................... 20
Flame Check ............................................................................................................... 24
Wiring Diagrams......................................................................................................... 25
Important Safeguards.................................................................................................. 27
Trouble Shooting ........................................................................................................ 28
Service/Replacement Parts.......................................................................................... 32
Warranty/Owner Registration..................................................................................... 35
Page 1
Page 2
Page 3
Page 4
Page 5
INSTALLATION
The Model FP-BR10-ZC Vent-Free gas fireplace may be installed in any
room in a Residential home or an After-Market* Manufactured Home.
(Exception: This appliance may not be installed in a bathroom.)
* (After Market: Completion of sale, not for the purpose of resale from the manufacturer).
For After-Market Manufactured Home installation, check with state and local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases.
NOTE: See page 14 for “Producing Adequate Ventilation”.
CHOOSING THE LOCATION FOR YOUR FIREPLACE:
Figure 1 shows some of the many ways your fireplace may be installed. Consider the traffic pattern in
your room and the location of doors and windows. Moving air from ceiling fans, open doors, and hot air
grills may cause the flames to soot. If a disturbance is found that affects the flames, it must be
eliminated by turning off the ceiling fan, closing the door, or closing or moving the hot air register. A
corner location may be best where space is limited.
Your fireplace weighs no more than some of your fine furniture. If the fireplace is located near a load
bearing wall, additional supports to the foundation will not be necessary. HEAVY FACINGS, SUCH
AS BRICK, STONE, ETC., MAY REQUIRE ADDITIONAL FOUNDATION SUPPORT.
NOTE: If this appliance is installed directly on carpeting, tile or other combustible material, other
than wood flooring, the appliance shall be installed on a metal or wood panel extending the full
width and depth of the appliance.
FIGURE 1
GAS LINES
The gas supply line and electrical supply must
be installed before framing in the fireplace by
a licensed installer.
DRAFTS
Do not locate the fireplace in high traffic areas
or areas exposed to high drafts and winds.
Locate the fireplace away from furniture and
draperies.
Page 6
Fireplace and Framing Dimensions (ins.)
25 1/8”
24”
11 5/8”
20 3/8”
26 1/8”
26 1/8”
GAS
LINE
1 3/4”
8”
25 1/8”
13 1/2”
FIGURE 2
Page 7
FIREPLACE CLEARANCES
depth. Alternatively, the carpeting, (vinyl) tile, etc. may be
removed beneath the fireplace before installing.
COMBUSTIBLE MATERIALS MUST NOT BE
INSTALLED OVER OR TOUCH ANY BLACK
PAINTED SURFACE. DO NOT BLOCK HEAT
CIRCULATING AIR OUTLETS. DOING SO MAY
RESULT IN POTENTIAL FIRE HAZARDS.
1. Sidewall Clearances: Clearances from the side of the
fireplace opening to any adjacent combustible wall should
not be less than 7".
The fireplace may be placed directly on a combustible floor, against
a combustible wall at marked clear-ances, or on a raised wooden
platform.
If the fireplace is to be installed on a raised wooden platform, the
platform must be a continuous level surface. The fireplace must be
secured in place so it cannot shift positions. The nailing flanges on
the sides of the firebox make securing it to the framing easy. They
were designed to allow the installation of 1/2" wallboard or plywood
flush with the face of the fireplace.
Only the header (see Figure 2) may rest on the stand-offs on top of
the firebox.
When the firebox is installed over carpeting, (vinyl) tile,or any
combustible material other than wood flooring, it must be
installed on a metal or wood panel extending its full width and
2. Ceiling Clearances: The ceiling height should
not be less than 42" from the top of the fireplace
opening.
1/2"
17-3/4"
INSTALLING THE FIREBOX
Figure 3
TOP
13-1/2"
VIEW
This list of specific instructions will help you make certain that
every installation operation is performed correctly. Complete the
installation steps in the sequence shown. STATE AND LOCAL
BUILDING CODES SHOULD BE CONSULTED IN ALL
CASES AS TO THE PARTICULAR REQUIREMENTS
CONCERNING THE INSTALLATION OF A FACTORY
BUILT FIREPLACES. Select the location for the fireplace by
taking into consideration the factors previously outlined in the
“Choosing the Location.” See page 5.
7" *
26-1/8"
* Note: Minimum 1/2" clearance
NOT required at this point
SIDE
VIEW
Framing the Firebox
The width of the framed opening must be 26 1/8". The height of
the framed opening must be 25 1/8". The entire fireplace can be
elevated above the floor to achieve a raised hearth effect. This can
be done by adding a small platform to achieve the desired height.
NOTE: The wiring for the lower blower must be installed during
the framing stage. The nailing flanges on both sides were designed
to allow the installation of 1/2" wallboard or plywood flush with
the face of the fireplace.
13-1/2"
25-1/8"
When the framing is inside, the outside wall will be insulated. If
the framing or chase is outside, thin insulation should be used in the
framing on the back, sides, and top. The bottom should be
insulated with a hard insulating board. This will prevent cold from
going into the chase through the fireplace to the living space.
Install the Firebox
Install the firebox into the framed opening by placing it directly in
front of the opening and sliding it into the proper position.
Level the Firebox
FRONT
VIEW
FRAMING
HEADER
Check the level of the firebox on the top edge of the fireplace face.
Shim if necessary.
25-1/8"
Secure the Firebox
Secure the fireplace to the framing. The nailing flanges on the
firebox will make securing the firebox to the frame quick and easy.
Use appropriate size nails or screws to secure the firebox.
26-1/8"
Page 8
FINISHING YOUR FIREPLACE
There is a wide variety of finishing material available Check to see whether man-made brick and stone are
for your fireplace from formal wall treatments with made of non combustible materials before using them
marble and mantels, to rustic wood paneling, stone or on the face of the fireplace. Some of these products
brick. Non-Combustible materials used in this contain combustible materials.
installation such as slate, tile, marble, etc. must be at coverings such as paneling or wallboard may not
least 1/2" thick. overlap the black face of the fireplace. The space
Combustible wall
IT IS IMPORTANT THAT THE BLACK FACE OF between the wall covering and the fireplace should be
THE FIREPLACE NOT BE COVERED WITH sealed with a heat resistant material such as rock wool
ANY TYPE OF COMBUSTIBLE MATERIAL.
insulation or mortar.
Non-combustible facing materials such as marble, brick, NOTE: An “L” shaped steel lintel must be installed
or ceramic tile may overlap the black face of the across the top of the firebox opening where facing
fireplace up to the opening on either side of the materials such as brick or stone is used on the face of
fireplace. Seal all joints between the black fireplace face the firebox. It acts as a support/firestop. It should be
and the wall covering with a heat-resistant material such attached to the face of the fireplace with screws and
as rock wool insulation or mortar. Be sure to use high sealed to the fireplace with a heat-resistant sealer.
temperature adhesive or mortar when anchoring brick,
stone, or tile to the face of the fireplace.
CLEARANCES
3. Mantel Clearances: We have provided 4 different
situations to position your mantel. See Figure 5.
4. Floor Clearances: No clearance is required if the
appliance is installed per these instructions.
5. Front Clearances: From the Front of the fireplace
To ensure a safe installation, the following must be
carefully observed.
1. Sidewall Clearances: Clearances from the right or
left side of the fireplace opening to any adjacent
combustible wall should not be less than 7", facing the
to any combustible materials should not be any less
unit.
than 24”.
2. Ceiling Clearances: The ceiling height should not
be less than 42" from the top of the fireplace opening.
NOTE: Adequate clearance around air openings
must be maintained. Never cover any openings on
the appliance with any type material.
FIGURE 4
CLEARANCE
7" MIN.
FROM FIREPLACE
42" MIN.
OPENING TO SIDE WALL
CLEARANCE
TO CEILING
SIDE WALL
LEFT SIDE
RIGHT SIDE
24” CLEARANCE TO FRONT
Page 9
MANTEL PROFILES FOR ZERO CLEARANCE CABINET
MUST BE FOLLOWED
MANTELS WITH 3/4" BASE
CEILING
12"
3-1/2"
COMBUSTIBLE
3"
MATERIAL
10"
COMBUSTIBLE
MATERIAL
42"
3-1/2"
3/4"
3/4"
3"
2-1/2"
STAND OFF
LOUVERS
HOOD
2"
FP-BR10-ZC
STAND OFF
LOUVERS
HOOD
2"
FP-BR10-ZC
Bottom of 3/4" Base or Support
must be at least 2-1/2" from top
of Unit if mantel is 10" wide or more.
Bottom of 3/4" Base or Support
must be Flush with top of Unit
if mantel is 10" wide or less.
MANTELS WITH 2-1/2" BASE
SUPPORT
12"
COMBUSTIBLE
MATERIAL
COMBUSTIBLE
MATERIAL
12"
6"
3"
SUPPORT
3"
2-1/2"
2-1/2"
2-1/2"
STAND OFF
STAND OFF
LOUVERS
HOOD
LOUVERS
HOOD
2"
2"
FP-BR10-ZC
FP-BR10-ZC
Bottom of 2-1/2" Base or
Support must be at least
2-1/2" from top of Unit if
Bottom of 2-1/2" Base or Support
must be Flush with top of Unit
if mantel is 12" wide or less.
mantel is 12" wide or more.
Page 10
INSTALLATION OF MODEL FP - BR10- ZC
WITH OPTIONAL WOODEN MANTEL
(1) When choosing the right location for your heater and mantel keep the following in mind:
NOTE: Due to high temperatures, this heater should be located out of traffic and away
from furniture and draperies.
NOTE: Kit No. (PA KDMH10) Deluxe Wooden Mantel for FP-BR10-ZC.
Kit No. (PA KDM10) Standard Wooden Mantel for FP-BR10-ZC
NOTE: See page 18 for “Gas Pressure Check”.
(2) Screen(s) can not be removed or altered (Position screen(s) in the closed position before
leaving heater unattended).
(3) Follow instructions for assembly of (Optional) Wooden Mantel. See instructions supplied
with mantel.
(4) After mantel has been assembled, slide the heater from the rear into the opening of the
mantel.
NOTE: Place a cloth or blanket over the front portions of the mantel as not to scar the wood.
(5) Center the heater in the opening of the mantel. See Figure 6.
(6) Fasten mantel to hearth by using ½" wood screws.
(7) Insert the nine (9) ½" wood screws provided with mantel through slots on nailing flange
and secure in place. See Figure 6.
(8) Position mantel and fireplace into desired location.
(9) To light the heater, see “Lighting Instructions” pages 19 through 30. Make sure you have
the right gas valve for Natural or LP gas.
NOTE: Hook gas supply line into heater. Check for leaks using soap and water, not an open
flame.
NOTE: When used as a bedroom fireplace, the unit must be attached to the wall. Use the
angle provided with the mantel. Also the safety screen must be kept mechanically secured
to the unit as it is when it leaves the manufacturer.
Page 11
TOP MANTEL
1/2" WOOD
SCREWS (9)
REAR
OF
HEATER
MANTEL BASE
FIGURE 6
Page 12
INSTALLATION
AFTER-MARKET MOBILE HOMES
GAS CONNECTION
CHECK GAS TYPE: Use only the type of gas indicated on the valve rating plate. If the type of gas
vlisted on the plate is not your type of gas supply, DO NOT INSTALL . Contact your dealer for
proper model.
Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum
of 13” W.C. This in addition to the regulator furnished with the heater.
The normal gas connection is 3/8” N.P.T. made at the right rear side of the appliance.
NOTE: The connecting pipe must be internally tinned copper tubing for use with natural gas. Test
for leaks using a solution of soap and water after completing the connection. DO NOT USE OPEN
FLAME.
INSTALLATION SUPPLIES
Before installing the heater, gather the following materials:
- external regulator
- ground joint union
- sediment trap
- tee joint
- pipe wrench
- sealant (resistant to LP gas)
(supplied by installer for propane)
- piping (check local codes)
- manual shutoff valve*
- test gauge connection*
Page 13
PRODUCING ADEQUATE
VENTILATION
This section is for residential or manufactured (mobile) installation
“This heater shall not be installed in a confined space or unusually tight construction unless
provisions are provided for adequate combustion and ventilation air.”
The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space
whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.8m 3 per kw) of the
aggregate input rating of all appliances installed in that space and an unconfined space as a
space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8m 3 per kw) of
the aggregate input rating of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed, through openings not furnished
with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as construction where:
a) Walls and ceilings exposed to the outside atmosphere have a continuous water vapor
retarder with a rating of 1 perm (6 x 10-11 kg per pa-sec-m2) or less with openings gasketed or
sealed;
b) Weather stripping has been added on openable windows and doors, and
c) Caulking or sealants are applied to areas such as joints around window and door frames,
between sole plates and floors, between wall-ceiling joints, between wall panels, at
penetrations for plumbing, electrical, and gas lines, and at other openings.
NOTE: SOME AREAS IN THE UNITED STATES HAVE HIGHER REQUIREMENTS
FOR CUBIC FEET PER 1000 BTU/ HOUR INPUT. (EX. CINCINNATI, OHIO CODES
REQUIRE 70 CUBIC FEET). CHECK YOUR LOCAL CODE BEFORE
INSTALLATION.
Page 14
DETERMINING FRESH-AIR FLOW FOR
HEATER LOCATION
DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE
Use this worksheet to determine if you have confined or unconfined space.
SPACE: Includes the room in which you will install heater plus adjoining rooms with
doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =_________cu.ft.(volume of space)
EXAMPLE: 20 ft.(Length) x 16 ft.(Width) x 8 ft.(ceiling Height)=
2560 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the
space can support.
_________(volume of space)/50 cu. ft. =maximum BTU/Hr the space can support)
EXAMPLE: 2560 cu. ft. (volume of space /50 cu. Ft .= 51.2 or
51200 (maximum BTU/Hr the space can support)
3. Add the BTU/Hr of all fuel burning appliances in the space.
Vent-free heater
Gas water heater*
Gas furnace
Vented gas heater
Gas fireplace logs
Other gas appliances*
Total
_______________BTU/Hr
_______________BTU/Hr
_______________BTU/Hr
_______________BTU/Hr
_______________BTU/Hr
+ _______________BTU/Hr
= _______________BTU/Hr
Example: Gas water heater 40000 BTU/Hr
Vent-free heater + 18000 BTU/Hr
Total
= 58000 BTU/Hr
*Does not include direct-vent gas appliances. Direct-vent draws combustion air
from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/Hr
used.
____________BTU/Hr (maximum the space can support)
____________BTU/Hr (actual amount of BTU/Hr used)
Example: 51200 BTU/Hr (maximum the space can support)
58000 BTU/Hr (actual amount of BTU/Hr used)
The space in the above example is a confined space because the actual BTU/Hr used is more
than the maximum BTU/Hr the space can support. You must provide additional fresh
air. Your options are as follows:
Page 15
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an
unconfined space, remove door to adjoining room or add ventilation grills between rooms. See
“Ventilation Air From Inside Building”, page 21.
B. Vent room directly to the outdoors. See “Ventilation Air From Outdoors”, page 22.
C. Install a lower BTU/Hr heater, if lower BTU/Hr size makes room unconfined.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, the
space is an unconfined space. You will need no additional fresh air ventilation.
VENTILATION AIR
VENTILATION AIR FROM INSIDE BUILDING
This fresh air would come from an adjoining unconfined space. When venting to an adjoining space,
you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the
floor on the wall connecting the two spaces. (See Options 1 and 2, Figure 7.) You can also remove door
into adjoining room. (See Option 3, Figure 7.)
NOTE: Each opening shall have a minimum free area of 1 square inch per 1000 BTU’s per hour of the
total input ratings of all gas utilization equipment in the confined space, but not less than 100 square
inches.
Figure 7 Ventilation Air From Inside Building
Page 16
VENTILATION AIR FROM OUTDOORS
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent
openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items
directly to the outdoors. These spaces include attics and crawl spaces. Follow the National
Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, “Air For Combustion and Ventilation” for
required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet air into attic if attic has a thermostat-
controlled power vent. Heated air entering the attic will activate the power unit.
Ventilated Attic
Outlet Air
To Attic
Outlet Air
To Crawl
Space
Inlet Air
Ventilation
To Crawl Space
Inlet Air
Page 17
GAS PRESSURE CHECK
Check the inlet pressure to the burner to insure that it is as shown in the table below.
NOTE: The pressure check point is located on the right side of the valve facing burner.
The appliance and its appliance main gas valve must be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in excess of 1/2
psi (3.5kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment
shut-off valve during any pressure testing of the gas supply piping system at test pressures
equal to or less than 1/2 psi (3.5 kPa).
MODEL
Gas
FP-BR10-ZC
Natural
FP-BR10-ZC
Propane
Maximum Heat Input
Gas Inlet Pressure:
Maximum
Minimum
Manifold Pressure
10000
10000
10.5 ins. W.C.
* 5 ins. W.C.
3.5 ins. W.C.
13 ins. W.C.
*11 ins. W.C.
9 ins. W.C.
NOTE: On initial installation it may be necessary to bleed out air in the gas lines. Do this by
holding the control knob and turning the knob to the pilot position for about 30 seconds.
To check the Regulator pressure, remove the pressure tag plug at the left side of the Regulator
facing the heater. The pressure should be checked with the heater burning and the control set
on high. After measuring the pressure, replace the pressure tap plug,ensuring that there are no
leaks.
* For the purpose of minimum input adjustment.
Page 18
LOG PLACEMENT
Logs are shipped secured in unit.
NOTE: When operated for the first time, logs may emit a “paper burning” smell. This
smell will gradually diminish and will be totally eliminated after the first few hours of
operation. Do not use the blower at this time.
Front View of Logs
Page 19
OPERATING INSTRUCTIONS
Before operating this appliance, proceed through the following checklist
.
1. Read and understand these instructions before operating this appliance.
2. Check that there no leaks. If you smell gas do not attempt to light this appliance.
Page 20
Page 21
Page 22
Page 23
FLAME CHECK
A periodic check of the flames should be made. The pilot flame should always be present when
the gas logs are in operation.
FLAME: Propane (LP) should produce a flame that is 3"-4" above rear log. This flame should
be yellow.
Natural gas should produce a flame that is 3"-4" above rear log. This flame should
be mostly blue except for the top 1/2" which should be yellow.
FLAME
NATURAL
PROPANE
Page 24
WIRING DIAGRAM
THERMOSTAT
JUMPER
MOTOR
JUMPER
JUMPER
WHITE
GREEN
BLACK
RHEOST
BLACK
POWER CORD
Figure 10
NOTE: “If any of the original wire as supplied with the appliance must be replaced, it must be
replaced with a wire of at least a 105o C. temperature rating.”
NOTE: Installation and repair should be done by a qualified service person. This heater
should be inspected before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
It is imperative that control compartments and circulating air passageways of the heater be
kept clean.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation.
Verify proper operation after servicing.
Page 25
NOTE:
#PESBRO84 Blower Motor
Rating: 120 volts/60HZ/0.54 Amps. 1 P.H
NOTE:
For convenience, allow licensed electrician to install properly grounded
3-plug receptacle near unit.
Page 26
IMPORTANT SAFEGUARDS
Although your gas logs are very realistic in appearance, it is not a real burning fireplace and must not be
used for burning rejected material.
•
To avoid irreparable damage to the heater or personal injury, matches, paper, garbage, or any other
material must not be placed or thrown on top of the logs or into the flames.
•
•
To avoid personal injury, do not touch hot surfaces when the heater is operating.
Close supervision is necessary when the heater is being operated near children.
CLEANING
:
The appliance must be turned “OFF” before cleaning inside the firebox (burn
area), make sure the pilot is “OFF” completely and the appliance has cooled.
• All cleaning should be carried out when the heater is cold. Limited cleaning is required
with normal use. Dusting the front of the base, the top of the piezo cover, or the control
knob panel may be required occasionally. Do not use cleaning fluids to clean the logs or
any other part of the heater.
• If the flames show unusual shapes or behavior, or if burner fails to ignite properly, the
burner holes may require cleaning. If this occurs, contact your nearest dealer to service the
heater.
• The heater can be cleaned by removing the logs. Lift the logs gently, as not to damage the
fiber pieces. The logs have been spot glued in place for shipping, use caution when
removing. Lift each log by holding it carefully at each end. Use a vacuum cleaner to
remove dust and loose particles from the base, logs and around the burner and ODS/Pilot.
Gloves are recommended to prevent fibers from breaking the skin. If skin is broken, clean
with soap and water.
Page 27
TROUBLESHOOTING
POSSIBLE
CAUSE
OBSERVED
PROBLEM
SOLUTION
1. I g n i t e r
e l e c t r o d e
1. Igniter button is pressed,
no spark at ODS/Pilot
1. Replace igniter
positioned incorrectly.
2. Igniter electrode broken
3. Igniter electrode not con-
nected to igniter cable
4. Igniter cable pinched or
wet
2. Replace igniter
3. Reconnect igniter cable
4. Free igniter cable if
pinched by any metal or
tubing. Keep igniter
cable dry.
5. Piezo igniter nut is loose
5. Tighten nut holding
piezo igniter to heater
cabinet. Nut is located
inside heater cabinet at
top
6. Broken igniter cable
7. Bad piezo igniter
6. Replace igniter cable
7. Replace piezo igniter
1. Gas supply turned off or
manual shutoff valve is
closed
2. Igniter button is pressed
Spark at ODS/Pilot
No Ignition
1. Turn on gas supply or
open manual shutoff
valve
2. Control knob not in
“PILOT” position
3. Control knob not pressed
in while in “PILOT”
position
2. Turn control knob to
“PILOT” position
3. Press in control knob
while in “PILOT”
position
4. Air in gas lines when
installed
4. Continue to hold down
control knob. Repeat
igniting operation until
air is removed.
Page 28
5. Contact local propane
gas company
6. Clean ODS/Pilot or
replace ODS/Pilot
assembly
5. Depleted gas supply
6. ODS/Pilot is clogged
7. Replace gas regulator
7. Gas regulator setting is not
correct
3. ODS/Pilot lights but
flame goes out when
control knob is released
1. Press control knob
completely
1. Control knob is not fully
pressed in
2. Control knob not pressed
in long enough
2. After ODS/Pilot lights
keep control knob
pressed 30 seconds
3. Wait 1 (one) minute for
safety interlock system
to reset
3. Safety interlock system
has been triggered (if
equipped)
4. Fully open manual
shutoff valve
4. Manual shutoff valve not
fully open
5. Hand tighten until snug,
then tighten 1/4 turn
6. Contact local propane
gas company. Clean
ODS/Pilot (See
5. Thermo-couple connection
loose at control valve
6. Pilot flame not touching
thermo-couple, which
allows thermo-couple to
cool causing pilot flame to
go out. This problem can
be caused by one or both
of the following:
“Cleaning and
Maintenance”), or
replace ODS/Pilot
assembly
A) low gas pressure
B) dirty or partially
clogged ODS/Pilot
7. Control valve damaged
7. Replace valve control
4. Burner does not light after
ODS/Pilot is lit
1. Clean burner (See
“Cleaning and
1. Burner orifice is clogged
Maintenance”) or
replace burner orifice
2. Contact local propane
gas company
2. Inlet gas pressure is too
low
5. Delayed ignition of burner
1. Contact local propane
gas company
1. Manifold pressure is too
low
2. Clean burner (“See
Cleaning and Mainten-
ance”) or replace burner
orifice
2. Burner orifice is clogged
Page 29
6. Burner backfiring during
combustion
1. Burner orifice is clogged
or damaged
1. Clean burner (See “Clean-
ing and Maintenance “) or
replace burner orifice
2. Burner damaged
2. Replace Burner
3. Gas regulator defective
3. Replace gas regulator
7. Slight smoke or odor
during initial operation
1. Residues from
1. Problem will stop after a
few hours of operation
manufacturing process
8. Heater produces a whist-
ling noise when burner is
lit
1. Turning control knob to
“HI” position when
burner is cold (if
1. Turn control knob to
“LOW” position and allow
to warm
equipped with this type
of valve)
2. Air in gas line
2. Operate burner until air is
removed from line. Call
local propane company to
check gas line.
3. Air passageways on
heater blocked
4. Dirty or partially
clogged burner orifice
3. Observe minimum
installation clearances
4. Clean burner or replace
orifice
Page 30
IMPORTANT: Operating heater where impurities in the air exist may create odors. Cleaning
supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc.
create fumes. These fumes may mix with combustion air and create odors.
1. Metal expands while
heating or contracts
while cooling.
1. This is common with most
heaters. If noise is
9. Heater produces a
clinking/ticking noise
just after burner is lit or
shut off
excessive, contact a
qualified service person.
1. Heater burning vapors
from paint, hairspray,
glues, etc. (See
1. Ventilate room. Stop using
odor causing products
10. Heater produces
unwanted odors
while heater is running.
Important above)
2. Low fuel supply
3. Gas leak (See
2. Refill supply tank.
3. Locate and control all
leaks. See “Checking Gas
Connections”.
WARNING above)
1. Not enough fresh air is
available.
1. Open window/door for
ventilation
11. Heater shuts off in use
(ODS operates)
2. Low line pressure
3. ODS/Pilot is partially
clogged
2. Contact local propane co.
3. Clean ODS/Pilot
1. Gas leak (See
1. Locate and correct all
leaks (See “Checking Gas
Connections”)
12. Gas odor even when
control knob is in “OFF”
position
WARNING above)
2. Control valve defect
2. Replace control valve
1. Foreign matter between
control valve and burner
2. Gas leak (See
1. Remove foreign matter
from gas tubing
2. Locate and correct all
leaks “See “Checking Gas
Connections”)
13. Gas odor during
combustion
WARNING above)
Page 31
SERVICING
Repair and replacement work should only be performed by a qualified service technician.
Always shut off the gas supply and make sure heater is cool before beginning any service
operation. Check for gas leaks after servicing.
REPAIR PARTS
A parts list with exploded view follows. Always include correct name, part number, and model
number of the heater when ordering service parts. Please contact your local dealer or
Distributor when ordering, or if one is not available, you may contact:
New Buck Corporation
P.O. Box 69
Spruce Pine, NC 28777
(828)-765-6144
Page 32
PARTS LIST
Maxitrol Valve
KEY #
PART #
DESCRIPTION
QUANTITY
1
GV 30B5A2L7B
GV 30B5A2N7B
PE 4966
Maxitrol LP Valve
Maxitrol Nat. Valve
3/8" - 3/8" Elbow
1
1
1
1
1
1
1
1A
2
3
PS 112736
Maxitrol Regulator Holder
BR 10 Burner Base
Single Burner
4
PS 1024
5
PO BR10 Burn
PE TPT100/433
6
Thermo-couple/ (Copreci)
7
7A
PE 21500053
PE 2150054
Copreci ODS Nat. Pilot
Copreci ODS LP Pilot
1
1
8
8A
PE RV12LF30
PE RV12LF90
Maxitrol Regulator-Nat.
Maxitrol Regulator-LP
1
1
9
RF 14ALMTUB
PH 1166
1/4" Aluminum Tubing
3/8" Street Elbow
1
1
2
1
2
1
1
1
10
11
12
13
14
15
16
PE 6482
1/4" -1/8" Compression Adapter
Orifice Nat. or LP
PO Orifice
PS 112726
M1127 Burner Supports
3/8" x 6 - 3/4" Burner Tube
Angled Orifice Holder
Blower Motor
PO 38634ALMTUB
PO 54ORFHLD
PESBRO84
Page 33
BLOWN UP VIEW OF BURNER ASSEMBLY
*16 Not shown on this page. See page 25, figure 10 for wiring diagram.
Page 34
NEW BUCK CORPORATION
We reserve the right to amend these specifications at any time without notice. The only
warranty applicable is our standard written warranty. We offer no other warranty, expressed or
implied.
LIMITED WARRANTY
MODEL FP-BR10-ZC
New Buck warrants this product to be free from defects in materials and components for two
(2) years from the date of first purchase, provided that the product has been properly installed,
operated, and maintained in accordance with all applicable instructions. To make a claim
under this warranty the Bill of Sale or canceled check must be presented.
This warranty is extended only to the original retail purchaser and covers the cost of parts
required to restore the heater to proper condition. Warranty parts MUST be obtained through
an authorized Buck Stove dealer and/or New Buck, who will provide original factory
replacement parts. Failure to use original factory replacement parts voids this warranty. The
heater must be installed by a qualified installer in accordance with all local codes and
instructions furnished with the unit.
Warranty does not apply to parts that are not in original condition, normal wear and tear, or
parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance
or defects caused by improper installation.
WARRANTY DOES NOT COVER:
- Removal and re-installation cost
- Labor costs for replacements or repairs
- Transportation
- Cost of service call to diagnose trouble
- Painted surfaces
- Damage or defect caused by improper installation, accident, misuse, abuse, or alteration
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT
GOVERNS THE SALE OF THE PRODUCT, THIS EXPRESS WARRANTY EXCLUDES
ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION
OF ANY AND ALL WARRANTIES, INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE (1)
YEAR FROM THE DATE OF FIRST PURCHASE. NEW BUCK LIABILITY IS HEREBY
LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND NEW BUCK SHALL
NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING
INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or
limitation of incidental or consequential damages, so the above limitation on implied
warranties, or exclusion on damages may not apply to you.
This warranty gives you specific legal rights. Other rights may vary from state to state.
Page 35
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