Black Box Network Card IC171C User Manual

MARCH 2000  
IC050C  
IC171C  
RS422/485 Serial Interface Plus  
Order toll-free in the U.S. 24 hours, 7 A.M. Monday to midnight Friday: 877-877-BBOX  
FREE technical support, 24 hours a day, 7 days a week: Call 724-746-5500 or fax 724-746-0746  
Mail order: Black Box Corporation, 1000 Park Drive, Lawrence, PA 15055-1018  
CUSTOMER  
SUPPORT  
INFORMATION  
 
RS422/485 SERIAL INTERFACE PLUS  
NORMAS OFICIALES MEXICANAS (NOM)  
ELECTRICAL SAFETY STATEMENT  
INSTRUCCIONES DE SEGURIDAD  
1. Todas las instrucciones de seguridad y operación deberán ser leídas antes  
de que el aparato eléctrico sea operado.  
2. Las instrucciones de seguridad y operación deberán ser guardadas para  
referencia futura.  
3. Todas las advertencias en el aparato eléctrico y en sus instrucciones de  
operación deben ser respetadas.  
4. Todas las instrucciones de operación y uso deben ser seguidas.  
5. El aparato eléctrico no deberá ser usado cerca del agua—por ejemplo,  
cerca de la tina de baño, lavabo, sótano mojado o cerca de una alberca,  
etc..  
6. El aparato eléctrico debe ser usado únicamente con carritos o pedestales  
que sean recomendados por el fabricante.  
7. El parato eléctrico debe ser montado a la pared o al techo sólo como sea  
recomendado por el fabricante.  
8. Servicio—El usuario no debe intentar dar servicio al equipo eléctrico más  
allá a lo descrito en las instrucciones de operación. Todo otro servicio  
deberá ser referido a personal de servicio calificado.  
9. El aparato eléctrico debe ser situado de tal manera que su posición no  
interfiera su uso. La colocación del aparato eléctrico sobre una cama,  
sofá, alfombra o superficie similar puede bloquea la ventilación, no se  
debe colocar en libreros o gabinetes que impidan el flujo de aire por los  
orificios de ventilación.  
10. El equipo eléctrico deber ser situado fuera del alcance de fuentes de  
calor como radiadores, registros de calor, estufas u otros aparatos  
(incluyendo amplificadores) que producen calor.  
 
RS422/485 SERIAL INTERFACE PLUS  
11. El aparato eléctrico deberá ser connectado a una fuente de poder sólo  
del tipo descrito en el instructivo de operación, o como se indique en el  
aparato.  
12. Precaución debe ser tomada de tal manera que la tierra fisica y la  
polarización del equipo no sea eliminada.  
13. Los cables de la fuente de poder deben ser guiados de tal manera que no  
sean pisados ni pellizcados por objetos colocados sobre o contra ellos,  
poniendo particular atención a los contactos y receptáculos donde salen  
del aparato.  
14. El equio eléctrico debe ser limpiado únicamente de acuerdo a las  
recomendaciones del fabricante.  
15. En caso de existir, una antena externa deberá ser localizada lejos de las  
lineas de energia.  
16. El cable de corriente deberá ser desconectado del cuando el equipo no  
sea usado por un largo periodo de tiempo.  
17. Cuidado debe ser tomado de tal manera que objectos liquidos no sean  
derramados sobre la cubierta u orificios de ventilación.  
18. Servicio por personal calificado deberá ser provisto cuando:  
A: El cable de poder o el contacto ha sido dañado; u  
B: Objectos han caído o líquido ha sido derramado dentro del  
aparato; o  
C: El aparato ha sido expuesto a la lluvia; o  
D: El aparato parece no operar normalmente o muestra un cambio en su  
desempeño; o  
E: El aparato ha sido tirado o su cubierta ha sido dañada.  
 
RS422/485 SERIAL INTERFACE PLUS  
Contents  
Chapter  
Page  
1. Specifications....................................................................................................1  
2. Introduction.....................................................................................................2  
2.1 Overview..................................................................................................2  
2.2 What’s Included......................................................................................2  
2.3 Features...................................................................................................3  
2.4 Technical Description............................................................................3  
3. Address Selection.............................................................................................6  
4. Option Selection..............................................................................................8  
5. Installation......................................................................................................15  
5.1 Software Installation .............................................................................15  
5.1.1 Windows 3.1x...............................................................................15  
5.1.2 Windows 95/98 ..........................................................................15  
5.1.3 Windows 98..................................................................................15  
5.2 Hardware Installation ...........................................................................15  
6. Windows 3.1 Installation................................................................................16  
7. Troubleshooting ............................................................................................19  
Appendix: Circuit-Board Design.......................................................................23  
 
CHAPTER 1: Specifications  
1. Specifications  
Number of Ports — Single RS-485/422  
Speed — IC050C: 115.2 Kbps; IC171C: 460.8 kbps and higher  
RS-485 Operation — 2- or 4-wire  
Connectors — DB25P  
Maximum Distance Up to 5000 ft. (1524 m)  
Communications Chip — IC050C: 16550 UART; IC171C: 16950 UART  
MTBF — >150,000 hours  
MTTR — <0.25 hours  
Materials — Boards are solder mask over bare copper or tin nickel  
Operating Temperature — 32° to 122°F (0° to 50°C)  
Storage Temperature — -4° to 158°F (-20° to 70°C)  
Humidity — 0 to 90% relative humidity, noncondensing  
Power — +5 VDC @ 160 mA  
1
 
RS422/485 SERIAL INTERFACE PLUS  
2. Introduction  
2.1 Overview  
The RS422/485 Serial Interface Plus is an easy-to-use RS-485 interface for  
your PC. It incorporates unique hardware circuitry that enables the RS-485  
interface to appear to be an RS-232 interface, requiring no additional  
software drivers.  
Previous RS-485 interfaces required the software to “turn on” RTS to transmit  
and then “turn off” RTS at the end of the character. This required overhead  
and special interrupt processing. Newer operating systems such as  
®
Windows™, Windows NT™, OS/2 , and other multi-tasking operating systems  
typically will not allow the user access to the low-level registers of the UART  
chip without writing a specialized driver. Since the RS422/485 Serial Interface  
Plus emulates an RS-232 port, installation is as easy as picking an address and  
interrupt level.  
The README file on the serial utility disk contains information about the  
latest changes and revisions. To view this file, insert the diskette into drive A  
or B and type A:TYPE READ.ME|MORE [ENTER]or B:TYPE  
READ.ME|MORE [ENTER].  
2.2 What’s Included  
Your Serial Interface Plus should come with the following items. If any of  
these items are missing or damaged, contact Black Box.  
(1) RS422/485 Serial Interface Plus card  
(2) 3.5" serial utility diskettes  
This manual  
2
 
CHAPTER 2: Introduction  
2.3 Features  
Listed below are the special features your Serial Interface Plus offers.  
• Single-channel RS-485/422 adapter for Windows, OS/2, Windows NT,  
and DOS communications.  
• Addressable as COM1: through COM4: or twelve other pre-selected  
address options.  
• Automatic RS-485 protocol control allows card to appear to be RS-232;  
therefore, no special drivers or additional software is required.  
• “PAL” allows for unique OEM address selection.  
• Individually selectable addresses and extended AT interrupts allow  
for seamless integration into OS/2 and Windows systems.  
• IRQs 2–7, 10–12, and 15 supported.  
• IRQs can be shared or individually set for each port.  
• 16-bit address decode allows for easy integration.  
• Selectable termination, echo mode, and two- and four-wire operation.  
2.4 Technical Description  
The RS422/485 Serial Interface Plus (IC050C) provides one RS-422/485  
serial port utilizing the 16550 UART. This chip features programmable baud  
rate, data format, and interrupt control, and a 16-byte input and output FIFO.  
The IC171C uses a 16950 UART, and has a 128-byte FIFO.  
RS-422  
RS-422, unlike RS-232, is a differential interface that defines voltage levels,  
and driver/receiver electrical specifications. On a differential interface, logic  
levels are defined by the difference in voltage between a pair of outputs or  
inputs. In contrast, a single-ended interface, for example RS-232, defines the  
logic levels as the difference in voltage between a single signal and a common  
ground connection. Differential interfaces are typically more immune to  
noise or voltage spikes that may occur on the communication lines.  
Differential interfaces also have greater drive capabilities that allow for longer  
cable lengths. RS-422 is rated up to 10 Mbps and can have cabling 5000 feet  
(1524 m) long. RS-422 also defines driver and receiver electrical  
characteristics that will allow 1 driver and up to 32 receivers on the line at  
once. RS-422 signal levels range from 0 to +5 volts. RS-422 does not define  
a physical connector.  
3
 
RS422/485 SERIAL INTERFACE PLUS  
RS-530 and RS-449  
RS-530 and RS-449 (EIA-530 and EIA-449) are similar to RS-422 and  
RS-485 in the fact that they are differential interfaces, but these two standards  
provide a specified pin-out that defines a full set of modem control signals  
that can be used for regulating flow control and line status. RS-449 is defined  
on a standard 37-pin D sub-connector, while RS-530 is backward-compatible  
and is replacing RS-449. RS-530 is defined on a 25-pin D sub-connector.  
TX+  
TX-  
RX+  
RX-  
RX+  
RX-  
TX+  
TX-  
Figure 2-1. RS-422/530 Connection.  
RS-485  
This interface is very similar to RS-422 is several ways. RS-485 is a differential  
interface that allows cable lengths up to 5000 feet (1524 m) and data rates up  
to 10 Mbps. The signal levels for RS-485 are the same as those defined by RS-  
422. RS-485 has electrical characteristics that allow for  
32 drivers and 32 receivers to be connected to one line.  
4
 
CHAPTER 2: Introduction  
This interface is ideal for multi-drop or network environments. The RS-485  
tri-state driver (not dual-state) will allow the electrical presence of the driver  
to be removed from the line. The driver is in a tri-state or high-impedance  
condition when not active. Only one driver may be active at a time and the  
other driver(s) must be tri-stated.  
Some communication software packages refer to RS-485 as RTS enable or  
RTS block mode transfer.  
RS-485 can be cabled in two ways, 2- and 4-wire mode. Two-wire mode does  
not allow for full-duplex communication. It requires that data be transferred  
in only one direction at a time and the two transmit pins be connected to the  
two receive pins (Tx+ to Rx+ and Tx- to Rx-). Four-wire mode will allow full-  
duplex data transfers. RS-485 does not define a connector pin-out, modem  
control signals, or a physical connector.  
TX+  
TX-  
RX+  
RX-  
RX+  
RX-  
TX+  
TX-  
TX+  
TX-  
RX+  
RX-  
RX+  
RX-  
TX+  
TX-  
Figure 2-2. RS-485 Two-Wire Connection.  
5
 
RS422/485 SERIAL INTERFACE PLUS  
3. Address Selection  
NOTE  
Be sure to set the address selections and jumper options before  
installation.  
The RS422/485 Serial Interface Plus occupies 8 consecutive I/O locations,  
and looks to the PC as a standard serial port. DIP switch SW1 sets the port  
address options. Be careful when selecting the port address, since some  
selections conflict with existing PC ports. The following table shows the  
addressing options available with the standard PAL. If you don’t see an  
address option that suits your needs, call Black Box about a custom PAL  
option.  
Port 1  
J2  
SW1  
1
SW1  
2
SW1  
3
SW1  
4
Disabled  
3F8  
ON  
ON  
ON  
ON  
ON  
ON  
ON  
OFF  
ON  
2F8  
ON  
ON  
OFF  
OFF  
ON  
3E8  
ON  
ON  
OFF  
ON  
2E8  
ON  
OFF  
OFF  
OFF  
OFF  
ON  
3220  
3228  
4220  
4228  
238  
ON  
ON  
OFF  
ON  
ON  
OFF  
OFF  
ON  
ON  
OFF  
ON  
OFF  
OFF  
OFF  
OFF  
OFF  
OFF  
OFF  
OFF  
ON  
ON  
OFF  
ON  
300  
ON  
OFF  
OFF  
ON  
308  
ON  
OFF  
ON  
280  
OFF  
OFF  
OFF  
OFF  
288  
ON  
OFF  
ON  
290  
OFF  
OFF  
298  
OFF  
Each COM port in your system should have a unique address. Typically  
COM1: through COM4: addresses are 3F8, 2F8, 3E8, and 2E8 Hex.  
6
 
CHAPTER 3: Address Selection  
ON  
OFF  
1
2
3
4
A B C D  
Figure 3-1. DIP Switch SW1. Address 3F8 Hex.  
7
 
RS422/485 SERIAL INTERFACE PLUS  
4. Option Selection  
NOTE  
Be sure to set the address selections and jumper options before  
installation.  
The RS422/485 Serial Interface Plus contains several jumpers that must be set  
for proper operation.  
E1: This header selects the interrupt request for the RS422/485 Serial  
Interface Plus. If COM1: is selected, this jumper must be on the IRQ4 setting.  
If COM2: is selected, this jumper must be on IRQ3. Any two or more ports  
can share a common IRQ by placing the jumpers on the same IRQ setting,  
and setting the appropriate selections at E3. Consult your particular software  
for IRQ selection. If no interrupt is desired, remove the jumper.  
NOTE  
Most communications-software applications default COM3: to IRQ4 and  
COM4: to IRQ3. This requires the sharing of interrupts between COM1:  
and COM3:, and between COM2: and COM4:. While this is the default, it  
is not always the preferred setting. Windows 3.1, OS/2, and UNIX®  
applications typically require a separate IRQ setting for each address.  
Check your software configuration instructions to determine the most  
appropriate.  
2 3 4 5 7 10 11 12 15  
Figure 4-1. Header E1 (Factory Default). IRQ 4 Selected.  
8
 
CHAPTER 4: Option Selection  
2 3 4 5 7 10 11 12 15  
Figure 4-2. Header E1 Optional Windows 3.1 Configuration. IRQ 10  
selected. (Refer to Chapter 6 for more information.)  
NOTE  
IRQ 2 on AT class machines is not available. IRQ 9 is substituted in place  
of IRQ 2. To select IRQ 9, place the jumper on the IRQ 2 position.  
E2: “N” indicates the (N)ormal, single-interrupt-per-port mode. The “S”  
indicates the (S)hared interrupt mode, which allows more than one port to  
access a single IRQ. This is the preferred Windows and OS/2 setting.  
Figure 4-3. Header E2 in Normal Mode.  
Set jumpers to “N” for single interrupt mode. This setting is the normal  
setting for most applications.  
Set jumpers to “S” for shared interrupt mode for all ports sharing an IRQ  
except for one. Set one of the ports sharing an IRQ to “M.” This provides the  
pull-down resistor circuit that makes sharing of IRQs possible.  
9
 
RS422/485 SERIAL INTERFACE PLUS  
M
S
M
S
N
N
Figure 4-4. Header E2 in Shared Mode.  
Header E5 is used to control the RS-485 enable/disable functions for the  
driver circuit. One of the unique features of the RS422/485 Serial Interface  
Plus is its ability to be RS-485 compatible without the need for special software  
or drivers. This is especially useful in Windows, Windows NT, and OS/2  
environments where the lower level I/O control is abstracted from the  
application program. This means that the user can effectively use the  
RS422/485 Serial Interface Plus in a RS-485 application with existing software  
drivers.  
TX  
422  
RTS  
AUTO  
Figure 4-5. This jumper is in the “422” position. Note that the modem  
control outputs are only valid when Header E5 is in the 422 mode.  
AUTO  
RTS  
422  
Driver automatically Enabled/Disabled  
Driver Enabled by UART RTS signal  
Driver always Enabled  
Figure 4-6. Header E5.  
10  
 
CHAPTER 4: Option Selection  
Header E3 is used to control the RS-485 enable/disable functions for the  
receiver circuit. The RS-485 “Echo” is the result of connecting the board’s  
receiver inputs to the transmitter outputs. Every time a character is  
transmitted it is also received by the board. This can be beneficial if your  
software can handle it (using received characters to throttle the transmitter),  
or it can confuse your system if your software cannot handle it. The  
RS422/485 Serial Interface Plus provides a jumper block (E3) to enable or  
disable this function.  
RX  
AUTO RTS 422  
Figure 4-7. This should follow the selection made at E5 if “No Echo” is  
desired. If Echo suppression is not desired, then leave the jumper in  
the “422” position. The modem control outputs are only valid when  
Header E3 is in the 422 mode.  
AUTO  
RTS  
422  
Receiver automatically Enabled/Disabled  
Receiver Enabled by UART RTS signal  
Receiver always Enabled  
Figure 4-8. Header E3.  
EIA-530  
SIO-485  
Figure 4-9. DIP Shunt E4 (EIA-530 Mode).  
11  
 
RS422/485 SERIAL INTERFACE PLUS  
DIP shunt E4 selects the pin out for the DB25 connector P3. With the  
5-position shunt in the EIA-530 mode, the RS422/485 Serial Interface Plus  
complies with the EIA-530 pinout with the following signals supported:  
Signal  
GND  
Name  
Ground  
Pin #  
7
Mode  
RDB  
RX+  
Receive Positive  
16  
3
Input RS-422  
Input RS-422  
Input RS-422  
Input RS-422  
Input RS-422  
Input RS-422  
Input RS-422  
Input RS-422  
Output RS-422  
Output RS-422  
Output RS-422  
Output RS-422  
Output RS-422  
Output RS-422  
RDA  
RX  
Receive Negative  
CTSB  
CTSA  
DSRB  
DSRA  
DCDB  
DCDA  
TDB  
CTS+  
CTS-  
DSR+  
DSR-  
DCD+  
DCD-  
TX+  
Clear To Send Positive  
Clear To Send Negative  
Data Set Ready Positive  
Data Set Ready Negative  
Data Carrier Detect Positive  
Data Carrier Detect Negative  
Transmit Positive  
13  
5
22  
6
10  
8
14  
2
TDA  
TX-  
Transmit Negative  
RTSB  
RTSA  
DTRB  
DTRA  
RTS+  
RTS-  
DTR+  
DTR-  
Request To Send Positive  
Request To Send Negative  
Data Terminal Ready Positive  
Data Terminal Ready Negative  
19  
4
23  
20  
EIA-530  
SIO-485  
Figure 4-10. DIP Shunt E4 (SIO-485 Mode).  
With the 5-position shunt in the SIO-485 mode, the RS422/485 Serial  
Interface Plus converts to 4-wire or 2-wire RS-422/485 with the following  
signals supported:  
12  
 
CHAPTER 4: Option Selection  
Signal  
GND  
TDB  
TDA  
RDB  
RDA  
Name  
Pin #  
7
Mode  
Ground  
TX+  
TX-  
Transmit Positive  
Transmit Negative  
Receive Positive  
Receive Negative  
24  
25  
12  
13  
Output RS-422  
Output RS-422  
Input RS-422  
Input RS-422  
RX+  
RX-  
RS-530/422/485 Line Termination  
Typically, each end of the RS-530/422/485 bus must have line-terminating  
resistors. A 100-ohm resistor is across each RS-530/422/485 input, in addition  
to a 1K ohm pull-up/pull-down combination that biases the receiver inputs.  
DIP switch SW2 allows you to customize this interface to your specific  
requirements. Each switch corresponds to a specific portion of the interface.  
If multiple RS422/485 Serial Interface Plus adapters are configured in a  
network, only the boards on each end should have switches 1, 2, and 3 ON.  
Refer to the following table for each switch’s operation:  
Name  
T
Function  
Adds or removes the 100-ohm termination. Switch 1 ON adds the  
termination, and OFF removes the termination.  
P
P
Adds or removes the 1K ohm pull-up resistor in the RS-422/RS-485  
receiver circuit (Receive data only). Switch 2 ON adds the 1K pull-up  
resistor and OFF removes the pull-up resistor.  
Adds or removes the 1K ohm pull-down resistor in the RS-422/RS-485  
receiver circuit (Receive data only). Switch 3 ON adds the 1K pull-down  
resistor, and OFF removes the pull-down resistor.  
L
L
Connects the TX+ to RX+ for RS-485 two-wire operation.  
Connects the TX- to RX- for RS-485 two-wire operation.  
13  
 
RS422/485 SERIAL INTERFACE PLUS  
ON  
OFF  
1
2
3
4
5
T
P
P
L L  
Figure 4-11. DIP Switch SW2.  
14  
 
CHAPTER 5: Installation  
5. Installation  
IMPORTANT  
You MUST set up the operating system BEFORE you physically install  
the Card.  
5.1 Software Installation  
®
If you are installing an ISA adapter in DOS, OS/2 , or QNX, please refer to the  
appropriate directory on one of the Serial Utilities Disks for instructions.  
5.1.1 WINDOWS 3.1X  
Please refer to the /WINDOWS sub-directory on the Serial Utilities Diskette for  
help files and current information on the installation of the Card in this operating  
environment. Chapter 6 also contains detailed installation instructions.  
5.1.2 WINDOWS 95/98  
For the ISA card, run setup on disk two of the Serial Utilities Diskettes before  
installing the card. Make note of the resources that Windows assigns the adapter,  
and set the adapter to match those resources. Power down the computer and  
install the adapter as described in Section 5.2. If you wish to change any resources  
assigned to the adapter, refer to the help file installed in the Black Box folder in  
the Start, Programs menu.  
5.1.3 WINDOWS NT  
For the ISA card, run setup on disk two of the Serial Utilities Diskettes before  
installing the card. After installing the software, refer to the help file that  
automatically comes up for installation instructions.  
5.2 Hardware Installation  
The RS422/485 Serial Interface Plus can be installed in any of the PC  
®
expansion slots, except J8 on the original IBM PC/XT and Portable. The  
Card contains several jumper straps for each port that you must set for proper  
operation.  
15  
 
RS422/485 SERIAL INTERFACE PLUS  
NOTE  
Be sure to set the address selections and jumper options before  
installation.  
1. Turn off PC power. Disconnect the power cord.  
2. Remove the PC case cover.  
3. Locate an available slot and remove the blank metal slot cover.  
4. Gently insert the Card into the slot. Make sure that the Card is seated  
properly.  
5. Replace the screw.  
6. Replace the cover.  
7. Connect the power cord.  
Installation is complete.  
16  
 
CHAPTER 6: Windows 3.1 Configuration  
6. Windows 3.1 Configuration  
To configure the RS422/485 Serial Interface Plus under Windows 3.1, open  
the “Control Panel,” which is typically found in the “Main” Program Group.  
Next, open the “Ports” selection under the Control Panel.  
Control Panel  
Settings  
Color  
Help  
Fonts  
Ports  
Mouse  
Desktop Keyboard Fonts  
International Data/Time  
Network 386 Enhanced Drivers  
Sound  
Specifies communications settings for serial ports  
Select the port you wish to configure. Once you have selected the port, click  
on the “Settings” button.  
Ports  
Cancel  
COM 1:  
COM 3:  
COM 2:  
COM 4:  
Settings  
Help  
17  
 
RS422/485 SERIAL INTERFACE PLUS  
The next step is to select the appropriate Baud Rate, Data Bits, Parity, Stop  
Bits, and Flow Control.  
Settings for COM3:  
Baud Rate:  
Data Bits:  
19200  
8
OK  
Cancel  
Parity:  
None  
1
Advanced  
Help  
Stop Bits:  
Flow Control:  
None  
If you wish to select an IRQ or address different from the default, click on the  
“Advanced” button.  
Advanced Settings for COM 3:  
Base I/O Port Address  
03E8  
OK  
Interupt Request Line (IRQ):  
10  
Cancel  
Help  
18  
 
CHAPTER 6: Windows 3.1 Configuration  
Select “OK” for all windows after you have made your selection. The following  
message should appear:  
System Setting Change  
Your COM Port settings have changed:  
You will need to quit and restart Windows so that the  
new setting(s) can take effect.  
Don't Restart Now  
Restart Now  
If you wish to configure another COM Port setting, select the “Don’t Restart  
Now” button and repeat this procedure until you have configured all new  
ports. To make the changes take effect immediately, select the “Restart Now”  
button.  
19  
 
RS422/485 SERIAL INTERFACE PLUS  
7. Troubleshooting  
Computer does not recognize any COM ports, or the system is “dead”  
or non-responsive.  
How to identify the problem: Use the SSD.COM Program (found on your  
utility diskette).  
Solution: Identify all COM ports installed on you computer and address the  
RS422/485 Serial Interface Plus at a different address from those already  
present.  
Reason: Only one device can occupy an address location. If more than one  
device tries to share an address space, a conflict will occur, preventing either  
device from working.  
The RS422/485 Serial Interface Plus’s address is not recognized  
by the system.  
How to identify the problem: Use the SSD.COM Program (found on your  
utility diskette).  
Solution: Verify that the RS422/485 Serial Interface Plus addresses are  
correctly set.  
Reason: If the board is incorrectly addressed, your application will not  
respond.  
The RS422/485 Serial Interface Plus transmits but does not receive.  
The other side appears to receive, but you do not receive any characters  
in your application.  
How to identify the problem: Verify that the IRQ is set properly on your  
RS422/485 Serial Interface Plus and is correctly set in your application  
program.  
Solution: Change the IRQs so that they are correct.  
Reason: Most DOS application programs are “interrupt-driven” on receive. If  
the IRQ is not set on the card to match those required by your application, it  
will not receive characters, because the interrupt for the first character cannot  
be serviced.  
20  
 
CHAPTER 7: Troubleshooting  
When using Windows 3.1, only two ports at any time are functional.  
How to identify the problem: Verify that all ports have a separate interrupt, or  
if sharing interrupts, only one device is using the IRQ at a time.  
Solution: Change the IRQs so that each port has its own unique interrupt (the  
preferred setting) or close each port before trying to open the next.  
Reason: The Windows communication driver does not support simultaneous  
operation of shared interrupts.  
In Windows 3.1, the mouse hangs or moves erratically.  
How to identify the problem: Verify that the mouse is not sharing an interrupt  
with any other port or device.  
Solution: Change the IRQ of your mouse port so that it does not share an  
interrupt. Most mice only operate on either COM1 or COM2 using IRQ 4 and  
3 respectively. This is a limitation of the mouse driver.  
Reason: A mouse is an interrupt “hog.” Any movement or button-pressing on  
the mouse causes an interrupt.  
The application requires that the Modem Control signals be “on” or “active,”  
but they aren’t connected in my cable.  
How to identify the problem: Check the pinout of your cable and the device  
you are connected to.  
Solution: The unused modem control signals are biased ON on the board.  
MSD (Microsoft® Diagnostics) doesn’t report the ports on the RS422/485  
Serial Interface Plus.  
How to identify the problem: Verify that the RS422/485 Serial Interface Plus  
addresses are correctly set.  
Solution: Use the program SETCOM (found on your utility diskette) to install  
your additional ports.  
Reason: MSD only reports the serial ports found by the BIOS. Older BIOS  
install only COM1 or COM2. Newer BIOSs will install up to four ports, but  
only if the traditional COM port addresses are used.  
21  
 
RS422/485 SERIAL INTERFACE PLUS  
The RS422/485 Serial Interface Plus is setup to use the AT interrupts, but  
there’s no interrupt response.  
How to identify the problem: Verify that the interrupt jumpers are correctly  
set. Verify that the card is inserted into a 16-bit or AT slot.  
Solution: Use the program SLT (found on your utility diskette) to verify that  
the interrupts are set correctly. (Note that SLT requires that the transmit and  
receive signals on the connector be “looped back” or connected together.  
This can be accomplished by setting SW2 4 and 5 ON.)  
Reason: AT IRQs are not found on the 8-bit slots only on 16-bit slots. The  
higher level interrupts can never be used in a PC/XT compatible system or if  
the board is installed in an 8-bit slot.  
22  
 
CHAPTER 7: Troubleshooting  
7.1 Calling Black Box  
If you determine that your RS422/485 Serial Interface Plus is malfunctioning,  
do not attempt to alter or repair the unit. It contains no user-serviceable  
parts. Contact Black Box Technical Support at 724-746-5500.  
Before you do, make a record of the history of the problem. We will be able  
to provide more efficient and accurate assistance if you have a complete  
description, including:  
• the nature and duration of the problem.  
• when the problem occurs.  
• the components involved in the problem.  
• any particular application that, when used, appears to create the problem  
or make it worse.  
7.2 Shipping and Packaging  
If you need to transport or ship your RS422/485 Serial Interface Plus:  
• Package it carefully. We recommend that you use the original container.  
• If you are shipping the Serial Interface Plus for repair, make sure you  
include its power supply. If you are returning the Serial Interface Plus,  
make sure you include this manual as well. Before you ship, contact Black  
Box to get a Return Materials Authorization (RMA) number.  
23  
 
RS422/485 SERIAL INTERFACE PLUS  
Appendix: Circuit-Board Design  
25  
13  
14  
1
R 1 4  
U 8  
U 9  
R 1 3  
R 1 2  
1 R 1  
R 1 0  
R 9  
R 8  
R 7  
C 8  
U 7  
C 6  
S W 2  
S W 1  
1
U 6  
C 5  
R P 1  
Y 1  
U 5  
C 4  
1 5  
1 2  
1 1  
1 0  
7
5
4
3
2
U 4  
U 3  
U 2  
U 1  
C 1  
P 2  
C 2  
C 3  
E 1  
24  
 
© Copyright 2000. Black Box Corporation. All rights reserved.  
1000 Park Drive  
Lawrence, PA 15055-1018  
724-746-5500  
Fax 724-746-0746  
 

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