Bradley Smoker Plumbing Product CRS 2 IR User Manual

Installation  
Instructions  
CRS-2/IR, CRS-3/IR  
Express® Crescent®  
Lavatory System  
CRS-Series  
CRS-3/IR/LSD  
Complies with Texas  
Accessibility Standards (TAS)  
for Juvenile Height applications.  
TAS  
Table of Contents  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2  
Installation Instructions . . . . . . . . . . . . . . . . . . . . . 3–9  
Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . .10  
Solenoid Valve Troubleshooting . . . . . . . . . . . . . . .11  
Solenoid Valve Repair Parts . . . . . . . . . . . . . . . . . .12  
Vernatherm™ Valve Troubleshooting . . . . . . . . . . .13  
Vernatherm™ Valve Repair Parts . . . . . . . . . . . . . .14  
Cleaning the Strainer . . . . . . . . . . . . . . . . . . . . .13-14  
For soap system installation, refer to installation manual  
215-1583  
CRS-2/IR/LSD  
NOTE: 3-station unit is shown throughout. 2-station  
is similar.  
IMPORTANT  
Read this entire installation manual to ensure proper installation, then  
file these instructions with the owner or maintenance department.  
Flush all the water supply lines before making connections. Debris in  
supply lines will cause the valves to malfunction.  
Wall anchors used must have a minimum pull-out rating of 1,000 lbs.  
Product warranties may be found under "Product Information" on our  
P.O. Box 309, Menomonee Falls, WI 53052-0309  
TEL. 1-800-BRADLEY FAX 262-251-5817  
215-1330 Rev. K; EN 06-915  
© 2007 Bradley Corporation  
Page 1 of 14 2/8/07  
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®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Installation Instructions  
Supplies required for installation:  
• (6) 3/8" wall anchors, bolts and washers to mount bowl to wall (min. pull-out force of 1,000 lbs.)  
• 1/2" NPT hot and cold or tempered supply piping  
• 1-1/2" drain piping and P-Trap (available from Bradley, p/n 269-1697)  
• 110 VAC power source for 110/24 VAC plug-in transformer supplied  
• OPTIONAL TRAP COVER: 1/4" wall anchor, bolt and washer to mount trap cover to wall  
• OPTIONAL: Bradley recommends installing an electrical cut-off switch to the unit (this feature  
prevents accidental water delivery during regular maintenance and service)  
Step 1: Rough-ins  
NOTE: Refer to Figure 1 below and Figure 2 on page 4 for Express® Crescent® Lavatory System  
rough-ins and dimensions.  
1. Rough in 1/2" NPT hot and cold supply lines and 1-1/2" NPT drain waste connection through  
wall at dimensions shown in Figure 1.  
IMPORTANT: Flush all the water supply lines before making connections. Debris in  
supply lines will cause the valves to malfunction.  
Standard Height Mounting  
2"  
(51mm)  
6-1/2"  
(165mm)  
RIM  
HEIGHT  
34"  
(864mm)*  
TRAP COVER  
(OPTIONAL)  
23-3/4"  
1/2" NPT DRAIN  
(603mm)*  
STUB OUT 2" (51mm)  
25-5/8"  
(651mm)*  
1/2" NPT HOT AND  
COLD SUPPLIES  
STUB OUT 2" (51mm)  
CENTERLINE  
OF FIXTURE  
FLOOR  
Figure 1  
* ADJUSTMENTS TO VERTICAL DIMENSIONS FOR VARIOUS RIM HEIGHTS  
Rim Height  
Application  
Adjustment  
None, as shown  
Subtract 2"  
34"  
32"  
30"  
Adult Height ADA, TAS Adult Height TAS Adult Height  
TAS Ages 11 thru 14 or 15, Grades 6 thru 8 or 9  
TAS Ages 4 thru 10 or 11, Grades: Pre-K thru 5 or 6  
& Proposed Juvenile Height ADA  
Subtract 4"  
24"  
Preschool (required by some local codes)  
Subtract 10"  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
2/8/07  
3
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Installation Instructions continued . . .  
Step 1: Rough-ins cont’d.  
2. Install a 110 volt GFI protected electrical outlet per local code at the location shown in Figure 2.  
3. Install six 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer)  
at the locations marked in Figure 2.  
4. OPTIONAL TRAP COVER: Install one 1/4" wall anchor at the location marked in Figure 2.  
Standard Height Mounting  
3/8" WALL ANCHORS (6) PLACES, MIN. PULL-OUT  
FORCE 1,000 LBS. PER ANCHOR  
10"  
(254mm)  
10"  
(254mm)  
10"  
(254mm)  
10"  
(254mm)  
13-1/2"  
(343mm)  
13-1/2"  
(343mm)  
1-3/8" (35mm)  
33-1/2"  
(851mm)*  
3-3/4"  
(45mm)  
35"  
(889mm)*  
7-11/16"  
(195mm)  
31"  
(788mm)*  
(4) 1/4" WALL  
ANCHORS FOR  
OPTIONAL  
27-1/4"  
(692mm)*  
10-1/2"  
(267mm)  
SOAP SYSTEM  
22-3/4"  
(578mm)*  
110 volt GFCI PROTECTED  
ELECTRICAL OUTLET  
(RECOMMENDED LOCATION)  
(CHECK LOCAL ELECTRICAL  
CODES BEFORE ROUGHING IN)  
OPTIONAL 1/4" WALL  
ANCHOR FOR TRAP  
COVER (USE TRAP  
COVER FOR TEMPLATE)  
C
L
FLOOR  
Figure 2  
* ADJUSTMENTS TO VERTICAL DIMENSIONS FOR VARIOUS RIM HEIGHTS  
Application  
Rim Height  
Adjustment  
34"  
32"  
30"  
Adult Height ADA, TAS Adult Height TAS Adult Height  
TAS Ages 11 thru 14 or 15, Grades 6 thru 8 or 9  
None, as shown  
Subtract 2"  
TAS Ages 4 thru 10 or 11, Grades: Pre-K thru 5 or 6  
& Proposed Juvenile Height ADA  
Subtract 4"  
24"  
Preschool (required by some local codes)  
Subtract 10"  
2/8/07  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
4
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Installation Instructions continued . . .  
Step 3: Install wall anchors  
1. Measure and mark the centerline of the lavatory system on the wall.  
3. Using cardboard template 186-1311 provided, mark six mounting holes on wall.  
3. Drill holes in the wall and install the six 3/8" wall anchors with a minimum pull-out rating of 1,000  
lbs. (supplied by installer) at the locations shown in Figure 1 on page 3.  
NOTE: The six 3/8" anchors will be used to mount the Crescent® bowl to the wall.  
4. OPTIONAL TRAP COVER: Install the 1/4" wall anchor for the Trap Cover (supplied by  
installer) as shown on Figure 1. Use Trap Cover to locate.  
5. OPTIONAL SOAP TANK: Install 1/4" anchors for soap tank installation (refer to soap system  
installation manual #215-1583 for further instructions).  
Step 4: Remove cover from bowl assembly  
1. Unpack the bowl and cover assembly.  
2. Remove the wing nuts on the two threaded rods which retain the cover (see Figure 3).  
3. Remove the top cover bracket.  
4. Lift the cover off and set aside.  
Step 5: Mount the bowl to the wall  
WARNING: Do not attempt to install the bowl by yourself. To prevent serious  
injury, install the bowl with the assistance of another person and  
always use appropriate lifting procedures.  
1. With someone to assist you, move the bowl assembly to the wall using appropriate lifting  
procedures, secure the bowl to the wall.  
2. Level the bowl assembly with shims if necessary and then tighten anchors.  
TOP COVER  
THREADED ROD  
330-078  
TOP COVER BRACKET  
(140-852)  
WING NUT  
(161-076)  
Figure 3  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
2/8/07  
5
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Installation Instructions continued . . .  
DRAIN ASSEMBLY  
Step 6: Install drain spud  
STRAINER  
AND  
TAILPIECE  
269-1584  
1/4" RUBBER  
WASHER  
1. Assemble the P-trap by (supplied by installer)  
connecting the 1-1/2" tubular pipe to the 1-1/4"  
tailpiece and to the 1-1/2" drain pipe stubbed out  
of the wall (see Figure 4).  
FIBER  
WASHER  
NUT  
Step 7: Connecting Supply  
1. Connect the 1/2" NPT female end of the  
stop/check valves to the rough-ins.  
TRIM TO FIT  
2. Connect one end of the supply hoses to the  
stop/check valves.  
IMPORTANT: The hose attached to the hot  
water inlet of the Vernatherm™  
TMV valve must be connected  
to the hot water rough-in.  
P-TRAP  
(polypropylene)  
269-1697  
Figure 4  
3. Connect the other end of the supply hoses to the Vernatherm™ TMV valve assembly.  
4. OPTIONAL SINGLE-TEMPERED SUPPLY: Attach the stop/check valve to the 1/2" tempered  
supply line. Connect the stop/check valve to the solenoid valve with the flexible supply hose.  
NOTE: The thermostatic mixing valve requires at least 115° F water from the hot water side for  
proper operation. As with all lavatories, there will be a delay in obtaining warm water. If the hot  
water is too far away from the washfountain, a circulating pump may be required.  
VERNATHERM™  
MIXING VALVE  
COLD SUPPLY INLET  
COLD  
SUPPLY  
HOT  
SUPPLY  
VALVE  
MOUNTING  
BRACKET  
STOP/CHECK  
VALVE  
VERNATHERM™  
MIXING VALVE  
HOT SUPPLY INLET  
FLEXIBLE  
SUPPLY HOSE  
Figure 5  
2/8/07  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
6
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Installation Instructions continued . . .  
Step 8: Electrical and supply connections  
NOTE: Refer to Figure 6a below for CRS-2/IR or Figure 6b on page 8 for CRS-3/IR.  
WARNING:  
The Adaptive® Infrared control must be connected with a 24 VAC  
Class II transformer. Connections to 110 VAC will result in damage to  
the electronics and can cause personal injury.  
CAUTION:  
Connection of leads other than shown may cause permanent damage  
to the sensor.  
NOTE: Compliance and conformity to local codes and ordinance is the responsibility of the installer.  
NOTE: The solenoid valves have been pre-wired.  
1. Snap the senser circuit plug from the bowl into the solenoid circuit plug located on the valve bracket.  
2. Snap the transformer circuit plug into the female transformer circuit plug located on the valve bracket.  
3. Turn on the water supply to the Express® Crescent® Lavatory System and check for leaks.  
4. Plug in the transformer and wait at least two minutes to allow the sensor to adapt to the environment.  
5. Pass your hand in front of each station’s sensor until all the air is purged from the lines and water  
is flowing smoothly.  
NOTE: The Vernatherm mixing valve is NOT factory preset. Upon installation, the temperature of this  
valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of  
110°F (43°C) may cause scalding.  
GREEN SUPPLY TUBE  
(FROM SPRAYHEAD)  
RED SUPPLY TUBE  
(FROM SPRAYHEAD)  
SENSOR CIRCUIT PLUG  
COMPRESSION NUT  
(110-231)  
TRANSFORMER  
CIRCUIT PLUG  
RED SPADE TERMINAL  
WHITE SPADE TERMINAL  
GREEN SPADE TERMINAL  
Figure 6a  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
2/8/07  
7
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Installation Instructions continued . . .  
BLACK SUPPLY TUBE  
(FROM SPRAYHEAD)  
RED SUPPLY TUBE  
(FROM SPRAYHEAD)  
SENSOR CIRCUIT  
PLUG  
GREEN SUPPLY TUBE  
(FROM SPRAYHEAD)  
COMPRESSION  
NUT (110-231)  
TRANSFORMER  
CIRCUIT PLUG  
RED SPADE  
TERMINAL  
GREEN SPADE  
TERMINAL  
WHITE SPADE  
TERMINALS  
SUPPLY INLET  
BLACK SPADE  
TERMINAL  
VERNATHERM™  
THERMOSTATIC  
MIXING VALVE  
Figure 6b  
Installation Instructions continued . . .  
Step 8: Electrical and supply connections, cont’d.  
TEMPERATURE  
ADJUSTMENT  
STEM  
6. Check the temperature when approximately 1.0 GPM water flow  
is reached and adjust if necessary (the range of the valve is  
95°F–115°F (35°C–43°C). To adjust the temperature, follow the  
procedure below:  
TEMPERATURE  
LOCKING  
NUT  
• Loosen temperature locking nut with wrench.  
• Using a blade screwdriver, turn the adjustment stem  
counterclockwise to increase the temperature or clockwise to  
decrease the temperature (see Figure 7).  
• Once desired temperature is reached, tighten nut to prevent  
temperature change.  
Figure 7  
2/8/07  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
8
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Installation Instructions continued . . .  
Step 9: Install the Optional Soap Dispenser  
For Express® Crescent® Lavatory System units with optional soap dispensers, see 215-1583.  
Step 10: Install the top cover  
1. Carefully place the top cover on top of the lavatory system bowl.  
2. Install the threaded rods into the holes on the bottom of the top cover (see Figure 3 on page 5).  
3. Slide the anchor plate onto the threaded rods and secure anchor plate against bowl using the  
wing nuts provided.  
4. OPTIONAL SOAP DISPENSER: Install soap filler assembly in mounting bracket previously  
installed. Tighten the optional soap filler cap nut with a spanner wrench.  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
2/8/07  
9
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Cleaning and Maintenance Instructions  
IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be  
used to clean the Crescent®. If these chemicals come in contact with  
the Terreon® surface, wipe off the surface immediately and flush with  
soapy water.  
Terreon® and trap cover maintenance  
The bowl and top cover are made of Terreon®, a densified solid surface material composed of an  
acrylic modified polyester resin. Terreon® is resistant to chemicals, stains, burns and impact. Surface  
damage can easily be repairable with everyday cleaners or fine grit abrasives. The trap cover is made  
of vacuum-formed ABS plastic and will not chip, peel or flake. With regular cleaning, your Express®  
Crescent® will provide years of dependable service.  
Trap cover cleaning  
IMPORTANT: Do not use abrasive cleansers to clean the trap cover. Abrasive  
cleaners can mar the surface.  
Daily cleaning: Wipe the trap cover with a wet cloth, then rinse with water and wipe dry.  
Weekly cleaning: Give the trap cover a thorough cleaning with a liquid tub and tile cleaner to  
remove soil and maintain the glossy finish.  
Graffiti/Vandalism: If vandals create markings on the trap cover,  
Bradley recommends using Motsenbocker’s LIFT OFF® to remove  
ink and spray paint. Remover #3 is for ink and markers, and Remover  
#4 is for spray paint. Motsenbocker’s LIFT OFF® can be ordered  
through Sanitary Maintenance Service, Inc. (call 1-800-451-5523, ext.  
information). After cleaning with LIFT OFF®, give the trap cover a  
final thorough cleaning with a liquid tub and tile cleaner to remove  
soil and maintain the glossy finish.  
Bowl and cover cleaning  
Daily cleaning: Wipe the unit with a damp cloth and then wipe dry.  
Weekly cleaning: Wipe the surface with a damp cloth and a household liquid detergent. Stubborn  
stains can be removed as follows:  
1. Using a #7448 Scotch-Brite™ pad, scrub with an abrasive cleanser (such as Ajax®,  
Comet® or Soft Scrub®) and water.  
2. Clean thoroughly with soapy water and allow to dry.  
Scorch marks: Although Terreon® will not burn, a lit cigarette in contact with Terreon® could  
leave a scorch mark. Scorch marks can be removed with either an abrasive cleaner or by buffing  
with a #7448 Scotch-Brite™ pad.  
Repair kit: In the unlikely event your Terreon® surface becomes damaged, it can easily and  
inexpensively be repaired. Contact your Bradley representative to order a repair kit and be sure  
to specify color when ordering.  
NOTE: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an  
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products  
named are regional in distribution and can be found in local supermarkets, department and hardware  
stores or through your cleaning service.  
NOTE: It is emphasized that all products should be used in strict accordance with package instructions.  
2/8/07  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
10  
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Solenoid Valve Troubleshooting  
CAUTION: Turn off water supplies to unit before troubleshooting.  
Problem:  
Cause:  
Solution:  
An individual operating station fails to shut off and drips.  
There is debris trapped between the diaphragm and the valve seat.  
Remove debris between diaphragm and the valve seat.  
1. Remove the three #8 Phillips-head screws that hold the solenoid valve assembly together. Be  
careful not to lose the armature or spring (see Figure 8 on page 12).  
2. Remove the diaphragm. Remove any particles that have been trapped between the diaphragm  
and the valve seat. Rinse off the diaphragm and inspect for damage. Make sure the center orifice  
and both small side orifices are open.  
3. Reassemble in reverse order, being careful not to overtighten the Phillips-head screws or you  
may crack the plastic valve body. Tighten until the armature plate makes contact with the plastic  
body.  
4. Reconnect the wiring per diagram on page 7 (for CRS-2/IR) or page 8 (for CRS-3/IR).  
Problem:  
Cause:  
Solution:  
An individual operating station fails to turn on.  
A failed coil for the valve or loose electrical connection to the terminal.  
Test the station to determine cause.  
1. Disconnect the wires from the coil of an adjacent valve. Disconnect the wires from the problem  
valve and reconnect to the adjacent valve.  
2. Turn on electrical and water supplies to the unit. Pass your hand in front of the sensor of the  
problem station, and the adjacent station should turn on.  
If the adjacent station turns on and cycles normally, replace the coil on the problem valve.  
If the adjacent valve fails to turn on, inspect the wires from the sensor cable and do the following:  
• make sure there are no breaks and that the fully insulated disconnect terminals are firmly  
crimped in place;  
• turn off the electrical and water supplies;  
• reconnect to the adjacent valve and turn on the water supplies to the unit;  
• pass your hand in front of the sensor. If the station still fails to turn on, replace the sensor.  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
2/8/07  
11  
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Solenoid Valve S07-067 (closed body) and S07-067A (thru body)  
REF.  
QTY.  
PART NO.  
118-307  
118-307A  
269-983  
269-577  
269-578  
269-1729  
269-1730  
269-579  
160-447  
125-165  
DESCRIPTION  
VALVE BODY, 1/4" CLOSED  
VALVE BODY, 1/4" THRU  
DIAPHRAGM  
ARMATURE  
SPRING  
ARMATURE HOUSING  
CLAMP, ARMATURE HOUSING  
COIL, SOLENOID VALVE  
SCREW, #8 X 5/8  
8
1
1
1
1
1
1
1
1
1
1
3
1
2
3
4
5
6
7
8
9
7
8
O-RING, #2-013  
6
5
4
3
2
1
9
Figure 8  
2/8/07  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
12  
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Thermostatic Mixing Valve Troubleshooting  
NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the  
following conditions:  
• If stop/check valves are used, make sure that they are fully open.  
• Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross-  
connections or leaking stop/check valves.  
• Check the hot water heater output to make sure that it is at least 20° F above the set  
temperature.  
Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the  
valves after inspection and repair is complete.  
Problem: Limited water flow  
Cause: Dirt and debris have built up in the valve or strainer.  
1. Remove and clean strainer (see Figure 9 or 10 on page 14). If strainer needs to be replaced, order  
Bradley part number 173-028.  
2. Check the piston for smooth movement.  
To check the valve's piston for free and smooth movement, follow the procedures outlined below:  
1. Remove the valve's cap and thermostat (see Figure 9 on Page 14).  
2. Push down on the piston with your finger (the piston should move freely). If the movement is  
not as it should be, the piston needs to be cleaned. Follow the method outlined below for  
cleaning the piston and valve body:  
• Remove the thermostat.  
• Lift the piston out with a needle-nose pliers and remove the spring.  
• Any cleaner suitable for brass and stainless steel may be used (if cleaning with suitable cleaner  
is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the  
piston and valve body).  
• Snap spring into piston (will detent) and reassemble into the valve body. Retest the piston.  
3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced.  
Contact your Bradley representative and ask for Repair Kit (part number S65-259).  
Problem: External leaks in the system  
Cause: O-rings have been damaged.  
Solution: Replace O-rings where necessary. For replacement of the O-rings, contact your  
Bradley representative and ask for Repair Kit (part number S65-259).  
Problem: Improper water temperature or temperature fluctuation  
Cause: Thermostat is slowly failing or not working at all.  
Solution: Check the thermostat for proper operation.  
1. At room temperature (80° F or less) remove cap and thermostat.  
2. Place thermostat into container with 115° F water. The pushrod should pop out of the  
thermostat approximately 1/10".  
3. If thermostat pushrod does not pop out, the thermostat must be replaced. Contact your Bradley  
representative and ask for Repair Kit (part number S65-259).  
Cause: Valve temperature is not properly set.  
Solution: Adjust the temperature. Using a blade screwdriver, turn the adjustment stem  
counterclockwise to increase the temperature or clockwise to decrease the temperature.  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
2/8/07  
13  
 
®
®
Express Crescent Lavatory System - CRS-Series  
CRS-2/IR, CRS-3/IR  
Installation Instructions  
Vernatherm™ Thermostatic Mixing Valve (S01-524)  
Repair Kit S65-259  
10  
Nut 3/8-24 Hex Jam  
Cap  
Item Qty  
Description  
5
7
8
1
1
1
Thermostat  
O-Ring  
O-Ring  
9
8
7
O-Ring  
O-Ring  
6
5
Stem  
Thermostat  
Piston  
4
3
2
Spring  
Seal Cup  
1
Valve Body  
Strainer  
11  
(173-028)  
Figure 9  
Tempered Line Adapter Assembly (S39-685) Option  
Figure 10  
Strainer  
173-028  
2/8/07  
Bradley Corporation • 215-1330 Rev. K; EN 06-915  
14  
 

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