Campbell Hausfeld Cordless Drill DX111425CD User Manual

See Warranty on page 8 for important information about commercial use of this product.  
Operating Instructions and Parts Manual DX111425CD & DX151905CD  
DX111425CD & DX151905CD  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain  
the product described. Protect yourself and others by observing all safety information. Failure to comply with  
instructions could result in personal injury and/or property damage! Retain instructions for future reference.  
Limited Warranty  
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.  
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production  
Drive, Harrison, Ohio, 45030, Telephone: (800) 424-8936  
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale)  
of the Campbell Hausfeld product.  
Cordless Drill/Driver  
and Charger  
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld cordless power tool supplied  
or manufactured by Warrantor.  
BUILT TO LAST  
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur  
within the duration of the warranty period.  
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:  
Unpacking  
When unpacking this product,  
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE  
LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used  
for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date  
of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above  
limitations may not apply to you.  
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT  
FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States  
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation  
or exclusion may not apply to you.  
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in  
accordance with instructions provided in the owner’s manual(s) supplied with product. Accident,  
purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also  
include the removal or alteration of any safety devices. If such safety devices are removed or altered,  
this warranty is void.  
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.  
E. Items or service that are normally required to maintain the product, i.e. contacts, grips, springs, triggers  
or any other expendable part not specifically listed. These items will only be covered for ninety (90)  
days from date of original purchase.  
carefully inspect for any damage that  
may have occurred during transit.  
General Safety  
Information  
This manual contains information that  
is very important to know and under-  
stand. This information is provided for  
SAFETY and to PREVENT EQUIPMENT  
PROBLEMS. To help recognize this  
information, observe the following  
symbols.  
Danger indicates  
!
DANGER  
an imminently  
hazardous situation which, if not  
avoided, will result in death or serious  
injury.  
Warning indicates  
a potentially  
hazardous situation which, if not  
avoided, could result in death or  
serious injury.  
Model DX151905CD - Two Speed Ranges & variable speed trigger  
!
WARNING  
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option,  
products or components which are defective, have malfunctioned and/or failed to conform within duration  
of the warranty period.  
Caution indicates a  
potentially  
hazardous situation which, if not  
avoided, may result in minor or  
moderate injury.  
!
CAUTION  
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:  
A. Provide dated proof of purchase and maintenance records.  
B. Call Campbell Hausfeld (800-424-8936) to obtain your warranty service options. Freight costs must be  
borne by the purchaser.  
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s  
manual(s).  
Notice indicates  
important  
information, that if not followed, may  
cause damage to equipment.  
NOTICE  
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or  
replacement will be scheduled and serviced according to the normal work flow at the servicing location,  
and depending on the availability of replacement parts.  
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights.  
You may also have other rights which vary from state to state or country to country.  
The following safety precautions must  
be followed at all times along with any  
other existing safety rules.  
1. Read all manuals  
included with this  
product carefully. Be  
MANUAL  
thoroughly familiar with  
the controls and the  
proper use of the equipment.  
2. Only persons well acquainted with  
these rules of safe operation should  
be allowed to use this tool.  
Model DX111425CD - Single speed range & variable speed trigger  
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.  
For parts, product & service information  
IN708800AV 6/06  
© 2006 Campbell Hausfeld/Scott Fetzer  
8
 
Operating Instructions and Parts Manual  
DX111425CD & DX151905CD  
create a risk of fire when used with  
another battery.  
shock. If an extension cord must be  
used, make sure:  
• That the size of the cord is at least  
as specified in chart titled  
“Minimum Wire Size (AWG) of  
Extension Cord for Battery  
Charger.”  
• That the pins on plug of extension  
cord are the same number, size and  
shape as those of plug on charger.  
• That the extension cord is  
properly wired and in good  
electrical condition.  
DRIVING MACHINE SCREWS  
1. Drill and tap correct hole size for  
fastener to be used.  
Operation (Cont’d.)  
Maintenance  
General Safety  
9. Combination pilot drill, shank drill  
and countersink bits are available  
from local supply houses for drilling  
holes in one easy operation.  
KEEP TOOL CLEAN  
Information (Cont’d.)  
Up to 24 volts DC  
present at charging  
terminals. Do not probe with conductive  
objects. Danger of electrical shock or  
electrocution.  
!
DANGER  
All plastic parts should be cleaned with  
a soft damp cloth. NEVER use solvents  
to clean plastic parts. They could very  
possibly dissolve or otherwise damage  
the material.  
5. Use only accessories that are  
recommended by the manufacturer  
for your model. Accessories suitable  
for one tool may create a risk of  
injury when used on another tool.  
2. Start screw in hole with fingers and  
drive as outlined under DRIVING  
WOOD SCREWS.  
DRIVING SELF-TAPPING SCREWS  
If battery pack case  
TO REMOVE SCREWS  
1. Drill pilot hole of correct size as  
recommended by screw  
manufacturer for fastener being  
used.  
!
DANGER  
is cracked or  
1. Set torque adjusting collar for  
maximum torque and set speed  
selector to LOW.  
6. Some wood contains  
preservatives which can  
be toxic. Take extra care  
to prevent inhalation  
FAILURE TO START  
damaged, do not insert into charger.  
Danger of electrical shock or  
electrocution.  
Should your tool fail to start, make  
sure battery pack is charged and  
installed in drill.  
2. Install proper screwdriver bit.  
2. Install proper screwdriver bit.  
Avoid body contact  
and skin contact when  
!
3. Set screwdriver for reverse rotation.  
• If an extension cord is to be used  
outdoors it must be marked with  
the suffix “W-A” or “W” following  
the cord type designation to  
indicate it is acceptable for outdoor  
use. For example – SJTW-A  
WARNING  
with grounded  
3. Set torque adjusting collar for  
desired torque and set speed  
selector to “1,” the low-speed  
setting.  
BATTERY  
working with these materials.  
Request and follow all safety  
information available from your  
material supplier.  
surfaces such as pipes, radiators,  
ranges, and refrigerators. There is an  
increased risk of electric shock if your  
body is grounded.  
4. Place bit in screw and start drill to  
remove screw.  
The battery pack will discharge by  
itself without damage if stored for  
long periods of time, and may require  
recharging before use.  
4. Set drill for correct rotation.  
5. Position bit in head of screw.  
7. Store tools out of reach of children  
and other untrained persons. Tools  
are dangerous in the hands of  
untrained users.  
Charger plugs must  
match the outlet.  
TECHNICAL SERVICE  
!
7. Unplug charger from outlet before  
attempting any maintenance or  
cleaning.  
WARNING  
6. Place end of screw into pre-drilled  
hole, remove fingers, start drill and  
drive screw.  
For information regarding the  
operation or repair of this product,  
please call 1800-251338.  
Never modify the plug in any way. Do  
not use adapter plugs with grounded  
chargers. Unmodified plugs and  
matching outlets will reduce the risk of  
electric shock.  
8. This tool must NOT be modified or  
used for any application other than  
that for which it was designed.  
8. Charge the battery pack in a well-  
ventilated area. Do not allow any  
object to cover the charger and/or  
battery pack while charging.  
7. As soon as screw has seated, release  
trigger, and lift drill from screw.  
Tool service must  
be performed only  
by qualified repair personnel. Service  
or maintenance performed by  
unqualified personnel could result in a  
risk of injury.  
!
CAUTION  
9. Do not use if chuck jaws or other  
parts are cracked or worn.  
!
WARNING  
Do not abuse cord.  
9. Do not store the charger or battery  
pack in locations where the  
temperature may reach or exceed  
105°F (40°C), such as a metal tool  
shed, or a car in the summer. This  
can lead to deterioration of the  
storage battery.  
10. Verify the drill’s rotation before  
starting to drill, so it is correct for  
the operation being performed.  
Never carry charger by its cord.  
Never pull the cord to disconnect  
from receptacle. Pull charger case  
rather than cord when  
11. Do not use drill as a router or try to  
elongate or enlarge holes by  
twisting the drill. Drill bits may  
break and cause injury.  
disconnecting charger.  
2. Do not operate charger with  
damaged cord or plug.  
• Have a damaged or worn power  
cord and/or strain relief replaced  
immediately.  
• Do not attempt to repair power  
cord.  
10. For optimal charging of the battery  
pack, charge it in temperatures  
between 65°-75° F (18°-24°C). Do  
not charge the battery pack in an  
air temperature below 40°F (4° C),  
or above 105°F (40° C). Charging the  
battery outside of this range can  
adversely affect battery  
Each drill is  
equipped with a  
chuck capable of handling bits up to a  
certain size – see chart titled “Maximum  
Size Drill Bits.” Do not use bits larger  
than those recommended.  
NOTICE  
For Replacement Parts or Technical Assistance, call 1800-251338  
3. Make sure cord is located so that it  
will not be stepped on, tripped  
over, or otherwise subjected to  
damage or stress.  
Please provide following information:  
- Model number  
- Serial number (if any)  
- Part description and number as  
shown in parts list  
Part  
Number  
performance.  
Description  
Safety Instructions  
for Charger and  
Batteries  
11. Do not charge battery in damp or  
wet locations.  
4. Do not operate charger if it has  
received a sharp blow, been  
dropped, or otherwise damaged.  
Take it to a qualified serviceman.  
Charger – 19.2V DC / 240 VAC, Australia  
Battery Pack – 19.2V DC / 240 VAC, Australia  
Charger – 14.4V DC / 240 VAC, Australia  
Battery Pack – 14.4V DC / 240 VAC, Australia  
Chuck – 3/8"  
SV566900AV  
DG101000PY  
SV567000AV  
DG016800PY  
DG012100PI  
SV446100AV  
DG015600TC  
12. Do not charge battery pack if it  
feels hot to the touch. Wait for it to  
cool.  
Address any correspondence to:  
Campbell Hausfeld  
ELECTRICAL SAFETY  
5. Do not disassemble charger or  
battery pack. Take it to a qualified  
serviceman when service or repair is  
required. Incorrect reassembly may  
result in a risk of electric shock or  
fire.  
13. Do not expose charger to rain, snow  
or frost.  
Before using battery charger, read all  
instructions on battery charger, battery  
pack, and product.  
Attn: Customer Service  
100 Production Drive  
Harrison, OH 45030 U.S.A.  
14. Do not incinerate battery pack. It  
can explode in a fire.  
1. A battery-operated tool with  
integral batteries or a separate  
battery pack must be recharged  
only with the specified charger for  
the battery. A charger that may be  
suitable for one type of battery may  
15. Battery charger is not intended for  
any other uses other than charging  
the rechargeable battery. Any other  
uses may result in risk of fire,  
6. Do not use an extension cord unless  
absolutely necessary. Use of  
improper extension cord could  
result in a risk of fire and electric  
Set Screw  
Case  
electrical shock, or electrocution.  
16. The charger is ventilated through  
slots in the top and the bottom of  
the housing. Do not block the  
ventilation slots or place in a  
location where ventilation slots may  
become blocked. Intense heat and  
risk of fire may result.  
Minimum Wire Size (AWG) of Extension Cord for Battery Charger  
Length of Cord in Feet  
AWG Size of Cord  
25  
18  
50  
18  
100  
18  
150  
16  
6
3
 
Operating Instructions and Parts Manual  
DX111425CD & DX151905CD  
the total work life of the pack.  
Discharging the pack beyond this point  
can damage the pack.  
For forward rotation, firmly press in on  
the lever marked FWD. For reverse  
rotation, firmly press in on the lever  
marked REV.  
5. Place tip of drill bit in dent made by  
center punch, hold drill square with  
work, and start the motor.  
clamp it securely in place. If a  
backing block is not used with  
spade bits or hole saws, ease up  
pressure as soon as bit point breaks  
through work, and complete the  
hole from the opposite side.  
Safety Instructions  
for Charger and  
Batteries (Cont’d.)  
Operation (Cont’d.)  
Do not use the  
!
CAUTION  
power of the drill  
NOTE: Battery temperature will increase  
during and shortly after use. Batteries  
may not accept a full charge if they are  
charged immediately after use. Do not  
charge battery pack if it feels hot to the  
touch. Wait for it to cool.  
Applying too  
much pressure may  
cause the bit to overheat or break,  
resulting in bodily injury or damaged  
drill bits.  
to loosen or tighten bit while holding  
chuck. The spinning chuck will cause  
friction burn or hand injury.  
!
CAUTION  
TRIGGER LOCK  
BATTERY DISPOSAL  
To activate trigger lock, move the  
forward/reverse lever so it is centered  
in the handle.  
Do not attempt to  
DRILLING METAL  
REMOVING CHUCK  
!
WARNING  
disassemble the  
In addition to the instructions listed  
under GENERAL DRlLLlNG, the  
following also apply:  
Remove battery pack. Rotate clutch  
ring to drill bit symbol and open chuck  
all the way. Turn left-hand-threaded  
screw inside chuck clockwise, and  
remove it . Insert the short arm of a  
3/8" hex key wrench and close jaws on  
flats of wrench.  
Apply steady, even pressure to keep  
drill bit cutting. Too little pressure  
will keep the bit from cutting.  
Eventually, the excessive friction  
created by sliding over the surface  
will dull the cutting edges.  
battery or remove any component  
projecting from the battery terminals.  
Fire or injury may result. Prior to  
disposal, protect exposed terminals  
with heavy insulating tape to prevent  
shorting.  
GEAR SHIFTING (DG151905CD only)  
INITIAL CHARGING  
The DG151905CD Drill/Driver is  
equipped with two separate gear  
ranges, low and high. Low gear  
provides high-torque and slower  
drilling speeds for heavy duty work or  
for driving screws. High gear provides  
faster speeds for drilling lighter work.  
To change speeds, slide switch to the  
high or low position. Actuate trigger  
slightly if the gear shift does not fully  
engage.  
Before using the cordless Drill/Driver  
for the first time, charge the battery  
fully. Depending on room temperature  
and line voltage, the battery should be  
fully charged in six (6) to ten (10)  
hours.  
1. Use only good quality sharp high  
speed steel twist bits when drilling  
metal.  
2. Start drilling with slow speed and  
gradually increase speed as drill cuts.  
The harder the material, the slower  
the speed required. The softer the  
material, the faster the speed.  
Always be alert  
and brace yourself  
against the twisting action of the drill.  
NICKEL-CADMIUM BATTERY  
!
CAUTION  
Strike long arm of wrench sharply  
counterclockwise, remove wrench and  
unthread chuck from spindle.  
If equipped with a  
nickel-cadmium  
CHARGING  
6. If drill stalls or becomes jammed in  
the hole, release trigger  
immediately, remove drill bit from  
work and determine cause of  
stalling or jamming.  
battery, the battery  
must be recycled or  
disposed of in an  
Connect the current carrying prongs  
on the power cord to a 230V / 240V AC  
50Hz wall outlet. Connect the other  
end of the power cord to the battery  
pack. If the charger is equipped with  
an LED, a red light will light up as long  
as the battery pack is connected to the  
charger and the charger is plugged in.  
INSTALLING CHUCK  
3. When drilling a large hole, it is easier  
to first drill a smaller hole and then  
enlarge it to the required size.  
To install chuck, reverse “Removing  
Chuck” procedure. Always keep the  
spindle threads, chuck threads, and  
securing screw free of debris.  
environmentally  
Note: If Drill/Driver is running, but the  
chuck will not turn, check to make sure  
the gear shifting switch is pushed fully  
into desired setting.  
sound manner. Check with your  
county’s Public Works Department  
for information on recycling  
batteries.  
4. The use of a lubricant, such as oil,  
on the drill point helps keep the bit  
cool, increases drilling action and  
prolongs drill bit life.  
Do not squeeze  
trigger on and off in  
an attempt to free a stalled or jammed  
drill. This will damage the motor.  
NOTICE  
GENERAL DRILLING  
ADJUSTABLE CLUTCH  
This Drill/Driver features 16 clutch  
settings. Output torque will increase as  
the clutch ring is rotated from 1 to 16.  
The front end of  
the Drill/Driver may  
!
5. If possible, punch the drilling  
position first to prevent drill bit run  
away.  
Charging Battery  
REMOVING BATTERY PACK  
Before charging, remove battery pack  
from Drill/Driver by depressing the  
battery release button and pulling the  
battery pack out of tool.  
With normal use, the battery pack will  
be fully charged after about three (3)  
to six (6) hours. Disconnect charger  
from power source when not in use.  
WARNING  
The direction of rotation may be  
reversed to help free a jammed bit.  
Be sure direction of rotation is  
RESET before attempting to  
continue drilling.  
be made “live” if the tool drills into  
live wiring in the wall. TO PREVENT  
ACCIDENTAL ELECTRICAL SHOCK, HOLD  
DRILL/DRIVER ONLY BY THE SOFT GRIP  
HANDLE.  
1 to 2 for driving small screws.  
DRIVING WOOD SCREWS  
IMPORTANT: THE BATTERY PACK  
SHOULD NOT BE LEFT ON THE  
CHARGER FOR MORE THAN  
FORTY-EIGHT (48) HOURS.  
3 to 4 for driving screws into soft  
materials or plastics.  
1. Drill pilot and shank clearance  
holes. See chart titled “Suggested  
Hole Sizes for Wood Screws.”  
7. Reduce the pressure on the drill just  
before the bit cuts through the  
work to avoid splintering wood or  
stalling in metal.  
Safety  
glasses  
must be worn during  
operation.  
5 to 7 for driving screws into  
softwoods.  
!
WARNING  
GENERAL INSTRUCTIONS  
2. Install proper screwdriver bit.  
With normal use, as battery pack  
approaches the discharged state, you  
will notice a sharp drop in tool  
performance. When the tool is unable  
to perform the task at hand, it is time  
to recharge the battery pack.  
8 to 10 for medium woods.  
3. Set torque adjusting collar for  
desired torque and set speed  
selector to “1,” the low-speed  
setting.  
8. When bit has completely  
penetrated work and is spinning  
freely, withdraw it from the work  
while the motor is still running,  
then turn off drill.  
Operation  
VARIABLE-SPEED TRIGGER  
SWITCH (some models)  
11 to 14 for driving screws into  
medium / hard woods.  
1. Set torque adjusting collar for  
drilling operation and set speed  
selector to appropriate speed.  
15 to 16 for driving screws into metal.  
4. Set drill for correct rotation.  
2. Be sure drill bit is securely gripped  
in chuck.  
The “drill” position locks up the clutch  
to permit heavy-duty drilling and  
driving work. It also allows bits to be  
changed quickly and easily in the  
keyless chuck.  
If your Drill/Driver is equipped with  
a variable-speed trigger switch, the  
pressure you apply to the trigger  
controls the tool speed. Apply more  
pressure to increase the speed and  
release pressure to decrease speed.  
This accurate speed control allows you  
to drill without center-punching and  
to use the Drill/Driver as a power  
screwdriver. Bits are available for  
driving screws as well as running bolts  
and nuts.  
Recharging the battery pack before  
this condition is reached will reduce  
5. Start screw straight in hole with  
fingers.  
DRILLING WOOD  
3. Set FORWARD/REVERSE BUTTON for  
clockwise rotation.  
In addition to the instructions listed  
under GENERAL DRlLLlNG, the  
following also apply:  
6. Place bit on screw, start drill and  
exert pressure to drive screw.  
Make sure work is  
held securely in a  
vice or clamped in place prior to  
starting drilling operation. Loose work  
may spin and cause bodily injury.  
!
CAUTION  
7. As soon as screw has seated, release  
trigger, and lift screwdriver from  
screw.  
INSERTING BITS  
1. When using a twist drill in wood,  
frequently withdraw it from the hole  
to clear away chips which build up in  
the flutes. This helps prevent  
Move Forward/Reverse Button to the  
center “Off” position. Remove battery  
pack (See “Charging Battery” section)  
and rotate the clutch ring to the drill  
bit symbol. Rotate the chuck sleeve  
counterclockwise (viewing from chuck  
end), and open chuck to approximate  
drill bit diameter. Insert a clean bit up  
to the drill bit flutes for small bits, or  
as far as it will go for large bits. Close  
chuck by rotating the chuck sleeve  
clockwise and securely tighten by  
hand.  
8. A lubricant, such as soap or wax,  
may be used on screw threads for  
ease of driving. This is particularly  
important in hard wood.  
4. Locate exact center for hole to be  
drilled and using a center punch,  
make a small dent in work.  
overheating and burning work.  
2. If a backing block is used to keep  
back of work from splintering,  
FORWARD/REVERSE BUTTON  
This Drill/Driver is equipped with a  
forward/reverse lever which is used to  
change the rotation of the chuck. Do  
not attempt to change the rotation  
unless the chuck is completely stopped.  
Suggested Hole Sizes For Wood Screws  
Shank Drill  
Pilot Drill Diameter  
Screw  
Size  
Clearance  
Diameter  
Soft  
Wood  
Hard  
Wood  
#6  
5/32 (.156)  
11/64 (.172)  
13/64 (.203)  
15/64 (.234)  
1/16 (.062)  
5/64 (.078)  
3/32 (.093)  
7/64 (.109)  
5/64 (.078)  
3/32 (.093)  
7/64 (.109)  
1/8 (.125)  
Moving the  
Forward/Reverse  
Button while chuck is rotating can  
NOTICE  
#8  
#10  
#12  
damage the tool.  
Charger and Battery  
4
5
 

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