Crown Equipment Automobile SP 3500 Series User Manual

C
Specifications  
SP 3500 Series  
Stockpicker  
SP 3500  
Series  
 
1
2
3
4
5
6
7
8
Manufacturer  
Model  
Crown Equipment Corporation  
Crown Equipment Corporation  
SP 3505-30  
SP 3510-30  
Load Capacity*  
Load Center  
Power  
lb  
in  
See Chart  
See Chart  
Platform face to load CG  
Electric  
24  
24  
24  
Volts  
24  
Stockpicker  
Poly/Poly  
Operator Type  
Tire Type  
Stand-up Rider  
Load/Drive  
Stockpicker  
Poly/Poly  
Wheels (x = driven)  
Load/Drive  
4/1x  
4/1x  
10 Lifting Height  
13 Head Length  
14 Forks  
in  
in  
See Chart  
See Chart  
TL/TT  
74.6/75.6  
74.6/75.6  
Standard  
Optional Lengths  
TL/TT  
L x W x T in  
36 x 4 x 2  
36 x 4 x 2  
in  
in  
in  
30, 39, 42, 45, 48, 54, 60, 72, 84  
52/51  
30, 39, 42, 45, 48, 54, 60, 72, 84  
52/51  
15 Wheelbase  
16 Turning Radius  
20 Speed Travel  
21 Speed Lift  
TL/TT  
69/68  
69/68  
Empty/Loaded mph  
Empty/Loaded fpm  
Empty/Loaded fpm  
Empty/Loaded fpm  
Empty/Loaded fpm  
See Chart  
See Chart  
TL  
45/28  
45/28  
TT  
40/26  
40/26  
22 Speed Lower  
23 Battery  
TL  
40/38 Low, 80/75 High  
40/38 Low, 80/75 High  
Lead Acid  
40/38 Low, 80/75 High  
40/38 Low, 80/75 High  
Lead Acid  
TT  
Type  
Min Weight/Max Amp  
Max Battery Size  
975/660  
1520/1085  
13.12 x 31.75 x 23.25 High  
14.25 x 36.25 x 31 High  
* Contact factory. Capacity may be subject to derating, depending upon lifting height, load center and fork length.  
TL  
10 Lifting Height  
Load Capacity SP 3505  
in  
lb  
lb  
lb  
lb  
in  
in  
in  
in  
in  
in  
lb  
lb  
lb  
lb  
136  
3000  
3000  
3000  
na  
148  
172  
3000  
3000  
3000  
na  
194  
3000  
3000  
3000  
na  
214  
3000  
3000  
3000  
na  
3
3000  
SP 3510  
SP 3520  
SP 3550H  
3000  
3000  
na  
Free Lift  
3
6
6
6
6
11 Collapsed Height  
12 Extended Height  
18 Straddle Width  
89.5  
95  
107  
119  
281  
42  
131  
301  
42  
223  
235  
259  
42  
42  
42  
42  
19 Operator Compartment Width  
17 Aisle Guide Wheel Range†  
42  
42  
42  
42  
45.50 to 65.25  
5027  
5027  
5088  
na  
45.50 to 65.25  
5086  
45.50 to 65.25  
5216  
5216  
5277  
na  
45.50 to 65.25  
5504  
45.50 to 65.25  
5634  
Truck Weight  
Without Battery  
SP 3505  
SP 3510  
SP 3520  
SP 3550H  
5086  
5504  
5634  
5147  
5565  
5695  
na  
na  
na  
In .25" increments.  
†† 48" straddle width on SP 3405 only.  
 
Specifications  
SP 3500 Series  
Steered Wheel < 10° (1)  
Power Unit First (PUF) (2)  
Crown Equipment Corporation  
SP 3520-30  
Crown Equipment Corporation  
Lift Height  
SP 3550H-30  
(inches)  
Travel Speed (mph) Empty/Loaded  
See Chart  
See Chart  
SP 3510  
24  
24  
SP 3505  
6.5  
SP 3520  
7.5  
SP 3550H  
7.5  
24  
24  
0-24  
Stockpicker  
Stockpicker  
24-64  
6.5-5.5  
5.5-3.3  
3.3-2.1  
2.1-1.2  
1.2  
7.5-6.0  
6.0-3.8  
3.8-2.7  
2.7-2.0  
2.0-1.5  
1.5  
7.5-6.5  
6.5-4.5  
4.5-3.4  
3.4-2.6  
2.6-2.2  
2.2-1.5  
1.5  
Poly/Poly  
Poly/Poly  
64-120  
120-152  
152-176  
176-192  
192-216  
216-max  
4/1x  
4/1x  
See Chart  
See Chart  
74.6/75.6  
na/75.6  
36 x 4 x 2  
36 x 4 x 2  
1.2  
30, 39, 42, 45, 48, 54, 60, 72, 84  
52/51  
30, 39, 42, 45, 48, 54, 60, 72, 84  
1.2  
1.5  
na/51  
na/68  
69/68  
(1) Top travel speed is reduced to 80% at a 10° steering angle, beyond  
10° travel speeds gradually reduce down to 50% of top travel speed.  
Steering angle is automatically limited to within 10° straight travel as  
indicated below:  
See Chart  
See Chart  
45/28 Low, 80/46 High  
40/26 Low, 71/43 High  
40/38 Low, 80/75 High  
40/38 Low, 80/75 High  
Lead Acid  
na  
40/26 Low, 71/43 High  
na  
SP 3505 above 176"  
SP 3510 and SP 3520 above 192"  
SP 3550H above 216"  
40/38 Low, 80/75 High  
Lead Acid  
(2) From 0-60 inches, travel speeds in the Forks First (FF) direction of  
travel are approximately .5 mph less than travel speeds in the  
Power Unit First (PUF) direction.  
1520/1085  
1520/1085  
14.25 x 36.25 x 31 High  
14.25 x 36.25 x 31 High  
TT  
294  
na  
195  
3000  
3000  
3000  
na  
210  
3000  
3000  
3000  
na  
240  
3000  
3000  
3000  
na  
276  
na  
312  
na  
330  
na  
348  
na  
366  
na  
na  
na  
na  
na  
na  
na  
2000  
2500  
32  
1750  
2350  
38  
1500  
2200  
44  
na  
na  
na  
2050  
56  
1900  
62  
1750  
68  
3
8
20  
89.5  
283  
42  
95  
107  
328  
42††  
42  
119  
364  
48  
125  
382  
54  
131  
400  
54  
143  
418  
56  
149  
436  
60  
155  
454  
60  
298  
42  
42  
42  
48  
54  
54  
54  
60  
60  
45.50 to 65.25 45.50 to 65.25 45.50 to 65.25 48.75 to 71.25 54.75 to 77.25 54.75 to 77.25 56.75 to 79.25 60.75 to 83.25 60.75 to 83.25  
5601  
5601  
5662  
na  
5686  
5686  
5747  
na  
6200  
5872  
5933  
na  
na  
na  
na  
na  
na  
na  
na  
na  
na  
na  
na  
na  
6354  
6444  
6536  
6626  
6629  
6718  
na  
na  
na  
6914  
7060  
7490  
 
Technical Information  
SP 3500 Series  
Standard Equipment  
31. Pallet clamp  
32. InfoPoint® Quick Reference  
Guide and Maps  
Operator Platform  
Crown’s Access 1 2 3...  
The Comprehensive Access 1 2 3  
System Control is a modular  
based communications and  
control system. It monitors all  
on-board sensors, makes  
decisions based on the sensor  
readings, and subsequently, con-  
trols all system movements safely  
and smoothly. All five modules are  
in constant communications with  
each other via a CAN (Control  
Area Network) bus so that real  
information is accessible to the  
system at all times.  
®
1. Crown’s Access 1 2 3  
The operator area is designed for  
maximum visibility and stability for  
increased operator confidence  
and comfort.  
Comprehensive System Control  
2. Crown’s AC traction  
control system  
33. Color-coded wiring  
34. 6" diameter tandem  
load wheels  
The operator platform features  
a large window (1088 sq in) for  
excellent visibility. A Crown-  
designed clear-visibility mast  
affords the platform window one  
forward and two peripheral win-  
dows for maximum visibility, even  
when the platform is lowered.  
3. 24-volt electrical system  
4. Electronic steering  
Optional Equipment  
1. Crown wire guidance  
(broadband technology)  
operates on all frequencies  
ranging from 5.2 through  
10 Khz without changing  
components.  
5. Linear Height Speed Contol  
6. High-speed lift (SP 3520 and  
SP 3550H)  
7. Two-speed lower with soft  
start and stop  
The clear-visibility mast, with  
full free lift, extends the platform  
window above the mast  
channels for unobstructed  
visibility when raised.  
8. Programmable lift/lower  
cut outs  
2. End of Aisle Control System  
(wire or rail guidance required)  
• Interactive Display Module  
• Traction Control Module  
• Vehicle Control Module  
• Steering Control Module  
• Guidance Control Module  
9. Intelligent Braking System (IBS)  
with low-profile brake pedal  
3. Aisle guide wheels for  
rail guidance  
10. Crown Display  
A low-profile power unit, low  
placement of the lower cross  
brace and an outer C-channel  
rail assembly also contribute to  
excellent visibility.  
4. Lift motor brush wear and  
overtemp indicator (SP 3520).  
• Battery discharge indicator  
with lift interrupt  
5. Enhanced steer tire  
direction indicator  
• Hour meters/travel  
distance/stop watch  
• PIN code access capable  
• Access 1 2 3 diagnostics  
• P1, P2, P3 Performance  
• Standard steer tire  
direction indicator  
(non wire-guided trucks)  
• Enhanced steer tire  
direction indicator  
Crown Drive System  
Crown has applied the latest  
generation AC drive system,  
enhanced with Access 1 2 3  
technology. A Crown-manufac-  
tured drive unit uses spiral bevel  
and helical gears from motor to  
drive wheel axle.  
(non-wire guided trucks)  
A soft urethane twist grip is solidly  
mounted to the truck console to  
provide excellent stability for the  
operator during travel, plugging  
and braking. Controls for lift/lower,  
horn and emergency disconnect  
are conveniently located for  
efficient operation and minimal  
operator fatigue. The steering  
wheel is angled at 10° and  
recessed to maximize the work  
area and reduce steer effort. The  
steering wheel and spinner knob  
are covered with soft urethane to  
reduce grip force and insulate  
against vibration. Control location  
keeps the operator’s posture  
neutral at all times.  
6. Battery retainer  
interlock switch  
7. Work lights, dome light  
and two-speed fan  
8. Spotlights  
Fixed, mounted drive motor does  
not rotate minimizing wear on  
electricall cables. Drive tire  
changing is simplified with this  
drive unit.  
9. Flashing light, amber  
(wire-guided trucks)  
10. Programmable lift/lower  
cutouts with over-rides.  
11. Lift motor brush wear and  
overtemp indicator (SP 3550H).  
11. Zone select key switch  
12. Soft urethane twist grip  
with “cam grip”  
12. 48", 54", and 60" wide  
operator platforms  
Crown’s AC Drive system dra-  
matically improves travel speeds,  
acceleration and deceleration,  
thus increasing productivity.  
13. 10° angled steer wheel with  
soft feel spinner  
13. Corrosion conditioning  
14. Freezer conditioning  
(Includes corrosion condi-  
tioning, ribbed floor mat,  
and wire mesh windshield)  
14. Storage compartment  
The standard linear speed control  
provides smooth travel speed  
transition as lift heights change  
and increases productivity.  
15. Premium platform cushion  
The platform cushion, made of  
a microcellular composition,  
absorbs shock and vibration.  
The brake pedal has a low-profile  
design and when engaged is flush  
with the platform cushion for  
maximum comfort. Heavy-duty  
side gates, with two horizontal  
and one vertical support rails,  
communicate security to the  
operator. For additional safety,  
cut-out switches disengage  
truck operation when side gates  
are raised.  
16. Clear visibility platform  
window  
15. EE Rating available on  
SP 3520 and SP 3550H  
17. Clear visibility mast design  
18. Key switch  
16. Wire mesh screen (Standard  
with freezer conditioning)  
19. Horn  
17. Retractable tether  
20. Strobe light, amber  
18. Load wheel and drive  
tire compounds  
21. Hinged side gates with  
power disconnect  
19. 30" lanyard boom  
20. InfoLink™ Ready  
22. 14.25" battery compartment  
(13.12" on SP 3505)  
21. Positive / negative  
accessory cable  
23. 350 amp battery connector  
(175 amp on SP 3505)  
22. Special paint  
Two work lights, two dome lights  
and a two-speed fan are optional.  
“Power-on” key prevents unau-  
thorized operation of the truck.  
The Access 1 2 3 Display Panel  
provides concise, clear feedback  
for the operator during truck  
operation.  
24. 2" diameter battery  
compartment rollers  
23. Work Assist™ Accessories  
25. Top battery access for service  
• Clip pad and hook  
• Plate  
• Pocket  
26. Removable steel battery  
side covers  
24. Fire extinguisher  
27. Adjustable battery retainer  
28. Hinged, lift off steel power  
unit doors  
29. Emergency power cut-out  
30. Operator belt and lanyard  
 
Technical Information  
SP 3500 Series  
Travel System  
Intelligent Braking System  
(IBS)  
compensating flow control valve.  
Velocity fuses are used in all  
cylinders to stop lowering should  
lowering speed exceed a preset  
value due to a line rupture. A  
hydraulic accumulator is used to  
cushion raise and lower func-  
tions. Manual lowering control on  
manifold block allows lowering of  
platform from ground level. Oil  
reservoir is designed with a 100  
mesh screen at the fill location,  
a suction strainer, spin-on type  
10 micron return line filter and a  
magnetic drain plug.  
Wheels and Tires  
Truck performance specifications  
(maximum travel speed, coast,  
plugging, acceleration, travel  
speed at height, and low speed  
lowering) are adjustable using  
Access 1 2 3. This enables cus-  
tomizing truck performance to  
meet specific application or  
operator requirements.  
Polyurethane drive tire, 13"  
diameter x 5.5" wide x 8" hub  
diameter. Tandem load wheels  
are 6" diameter polyurethane  
x 2.8" wide (4.25" wide for lift  
heights above 348"). Optional  
polyurethane aisle guide  
wheels are 2" wide with a 4"  
or 2.5" diameter.  
Crown’s patented Intelligent  
Braking System combines  
motor braking with optimum  
amounts of friction braking  
(three varying levels of force).  
The appropriate level of braking  
is applied dependent upon plat-  
form height, direction of travel,  
and truck weight. Braking force  
is automatically reduced as  
height increases and speed  
decreases. Optimum braking  
for the right elevation gives  
operators more confidence and  
better control, while eliminating  
abrupt stops and reducing plat-  
form sway. Brake lining life can  
be expected to last up to twice  
as long before replacement  
is necessary.  
Forks  
Crown’s InfoPoint system offers  
evolutionary refinement for  
service simplicity. The InfoPoint  
Quick Reference Guide, on-truck  
component maps and informa-  
tion nuggets located throughout  
the truck allow technicians to  
troubleshoot without schematics,  
wiring diagrams, or service  
manuals for more than 95  
2" thick x 4" wide forged steel.  
Fork spread (adjustable) 24" to  
30". Standard length is 36".  
Optional lengths available.  
Pallet Clamp  
The Crown Mast Assembly  
High visibility two- and three-  
stage masts feature nested rail  
design with lift cylinders posi-  
tioned behind mast rails. Three-  
stage mast has a low center  
position cylinder for free lift.  
Routing of hosing and cables  
optimizes visibility through mast.  
Built-in sensors detect chain  
slack and shut down primary  
lower function. Exclusive  
spring-loaded staging bumpers  
virtually eliminate platform  
impact as platform stages.  
Negative rail drop allows shim-  
ming of mast rollers without  
major disassembly.  
Standard equipment includes a  
foot-applied, hand-released pallet  
clamp designed for use with  
pallets having center stringers.  
Safety Shield  
percent of repairs.  
Safety glass to protect operator  
from chains and moving parts  
while in his normal operating  
position.  
The InfoPoint Quick Reference  
Guide provides code definition  
and overall component ID so  
the technician knows what it is,  
where it is, and what it does  
(Three W’s). InfoPoint ensures  
faster, simpler, and higher  
quality service.  
Braking can also be accom-  
plished by proportional plugging,  
which permits the operator to  
control the rate of deceleration  
when extended stopping  
Audible Travel Alarm Option  
Safety considerations and  
dangers associated with audible  
travel alarms include:  
distance is preferred.  
Simplified Hydraulics  
• Multiple alarms can cause  
confusion.  
Heavy-duty series wound pump  
motors and gear pumps are  
assembled into an integral unit.  
High-speed lift is standard on  
SP 3520 and SP 3550H models.  
Crown-manufactured solenoid  
type manifolds with built-in  
checks and relief valves.  
Intelligent Steering  
Standard on the SP 3500  
Series is electronic steering  
that is microprocessor based.  
• Workers ignore the alarms  
after day-in and day-out  
exposure.  
Stronger Low Profile  
Power Unit  
Crown’s intelligent steering fea-  
ture slows the truck automatically  
when the steer wheel is turned  
beyond 10°. Access 1 2 3 moni-  
tors the height of the operator  
platform, truck speed and steer  
wheel position.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
Power unit is fabricated from  
heavy-gauge steel. Lower skirt  
is .75" steel that runs 9" high for  
component protection. Rugged  
steel doors suspended on  
heavy-duty pin hinges cover  
power unit componentry. Doors  
swing wide for open access.  
Doors can also be lifted off for  
unrestricted service access.  
Door bolts have exclusive  
convex design that mates with  
concave door holes for fast  
reinstallation of door bolts.  
Battery side covers are all steel.  
An optional battery retainer  
interlock switch is available. Top  
battery access is available by  
lifting cover. Cover has integral  
support post.  
Two-speed lowering (high/low)  
with soft start is standard on all  
models. Low speed lowering is  
adjustable with the use of the  
Access 1 2 3 Display. Soft-start  
lowering feature reduces the  
harshness at the beginning and  
end of the lowering cycle. The  
softer start is accomplished by  
controlling how quickly the  
proportional valve is opened  
or closed. Valve actuation is  
controlled by a driver in the  
steering control module.  
• Annoys operators and  
pedestrians.  
Other Options Available  
Contact your local Crown dealer.  
Steering wheel rotation provides  
smooth, operator feedback.  
Steer effort is minimal, lock to  
lock revolutions is 4.5 turns.  
Drive wheel rotates a full 180° for  
maximum maneuverability. Auto  
centering drive tire for trucks  
equipped with rail guidance.  
Steering is connected to the  
Control System for full diagnos-  
tics and operator interface.  
Dimensions and performance  
data given may vary due to manu-  
facturing tolerances. Performance  
is based on an average size vehi-  
cle and is affected by weight, con-  
dition of truck, how it is equipped  
and the conditions of the operat-  
ing area. Crown products and  
specifications are subject to  
change without notice.  
Maximum lowering speed  
is regulated by a pressure  
Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
You can count on Crown to build lift trucks  
designed for safe operation, but that’s  
only part of the safety equation. Crown  
encourages safe operating practices through  
ongoing operator training, safety-focused  
supervision, maintenance and a safe working  
environment. Go to crown.com and view our  
safety section to learn more.  
Crown, the Crown logo, the color beige, the  
Momentum symbol, Work Assist, Access 1 2 3 ,  
InfoLink and InfoPoint are trademarks of  
Crown Equipment Corporation.  
Copyright 2005 Crown Equipment Corporation  
SF14832 10/07  
Printed in U.S.A.  
 

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