Fellowes Laminator EXL 125 2 User Manual

EXL 45-2  
EXL 95-2  
EXL 125-2  
 
 
Dear Customer,  
Thank you for buying a Fellowes laminator. This product rep-  
resents a new generation of laminators, products that are not  
only good-looking, but also smarter and more hardworking.  
This means more laminating options, faster processing, greater  
ease of use, and more professional results. We know of no lam-  
inators on the market today that offer you more value for  
your money in this product category.  
To ensure that your laminator enjoys a long, productive life,  
I hope you take the time to read the few pages of this manual.  
If you have any questions or wish to comment on this product,  
we welcome your call, email or letter.  
Sincerely,  
James Fellowes  
Chairman & CEO  
Contents  
Product Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
2
 
Product Profile  
Our new generation of @Home laminators enables you  
to enjoy many of the advantages of large office lamina-  
tors, while paying only for the capacity you need. All  
models are fully photo-capable, for example, meaning  
that you can laminate not only professionally processed  
pictures, but digital photos you print yourself as well. You  
can also laminate materials other than paper, such as flat, dry decorations, making this  
machine a fun addition to the handicrafts corner at home or at school.  
At the same time, we have built in more capacity speed and user-friendliness:  
,
Overview  
Capacity  
EXL 45-2  
EXL 95-2  
EXL 125-2  
–Pouch width: Max.  
centimeters (document)  
inches  
12 (A6)  
4.7  
24 (A4)  
9
33 (A3)  
12  
–Pouch thickness: Min.-Max.  
microns  
80-125  
3-5  
80-125  
3-5  
80-125  
3-5  
mils  
–Paper thickness: Max.  
gr  
lbs  
300  
80  
300  
80  
300  
80  
sheet equivalent*  
Combined thickness: Max.  
millimeters  
3-4  
3-4  
3-4  
0.63  
0.02  
6-7  
0.63  
0.02  
6-7  
0.63  
0.02  
6-7  
inches  
sheet equivalent*  
Speed in minutes to:  
–Warm-up to low heat  
–Warm-up to high heat  
–Process one sheet**  
5
6
< 1  
5
6
< 1  
5
6
< 1  
Temperature Options  
Automatic Switch-off  
Audible Ready Signal  
1 cold, 2 hot 1 cold, 2 hot 1 cold, 2 hot  
* Standard office paper (20 lb/ 75g)  
** A4/letter-size  
For best results, always try to stay within the above capacity limits. When laminating  
paper of standard size and weight, just follow the selection guide stored under your  
machine; when laminating non-standard paper or materials other than paper, use the  
combined thickness of the pouch and its contents as your guide. If the filled pouch  
exceeds this thickness, it may reduce the quality of your work and, in extreme cases, dam-  
age your machine.  
3
 
IMPORTANT SAFETY INSTRUCTIONS  
READ ALL INSTRUCTIONS BEFORE USING  
Treat your @Home laminator as you would any other piece of electrical equipment:  
• Keep it away from heat or water sources  
• Plug it in near an easily accessible outlet  
• Do not use if it is damaged in any way  
• Do not attempt to open or otherwise repair it  
Turn it off after each use, and  
• Unplug it when not in use for an extended period.  
Set-up  
The only assembly required for an @Home laminator is attaching the wire support rack  
which ensures that the sheets coming out of the machine cool in a flat position and do not  
curl. Using the illustration on the inside of the manual cover as a reference, push the ends  
,
of the rack  
into the holes  
in the back of the machine as far as they will go.  
Operation  
Your laminator works by means of two rollers, one on top of the other, each turning in the  
opposite direction to draw a plastic, open-sided pouch coated with adhesives through them  
and out of the machine. Understanding this simple mechanism will help you decide what  
materials you can laminate without risk of damage to your machine. You can feel confi-  
dent laminating all materials that are flat and dry, for example, but should avoid those  
that:  
• Contain liquids, gels, or even moisture, that could escape  
• May crumble or otherwise disperse under pressure, or  
• Are likely to break, as could glass or rigid metals and plastics.  
With hot lamination, where the rollers are also heated, make sure you don’t put anything  
into the pouch that could melt and leak into the machine.  
Once you have checked the suitability of your contents, you need to decide whether to  
use cold or hot lamination. Cold lamination, also called self-adhesive lamination, bonds  
materials between an adhesive and a non-adhesive sheet solely by means of pressure. As a  
result, this method tends not to produce as tight a seal against water and the elements as  
hot lamination, but can be useful for heat-sensitive materials, such as thermal paper or  
fragile documents. While the cold method used to be the only good way to laminate photo-  
graphs, today’s heated-roller technology enables you to achieve excellent results and is  
therefore probably the better choice.  
4
 
The contents and the mode decided, the next step is to choose the right pouch for the job.  
Hot and cold laminating pouches are especially designed for their separate purposes and  
cannot be substituted for one another. When it comes to pouch size and thickness, you  
should make sure that the one you buy is no wider than the entry  
of your model and not  
thicker, together with the contents, than the capacity of your machine. If you are laminating  
paper of a standard size and weight, you can quickly see your pouch thickness options on  
the selection guide stored under the machine:  
White and gray boxes indicate that the pouch/paper combination can be used  
No box on the table indicates that there is no combination possible with your machine.  
If you find several pouch options for your document, take the one that best suits the pur-  
pose: The thicker the pouch, the more rigid and resistant the laminated sheet will be. If you  
are not sure of the paper’s weight or are laminating other materials, the combined thick-  
ness of the pouch and contents should be your guide. The maximum in this case is the  
equivalent of a stack of 6 to 7 sheets of standard office paper. (See Product Profile for  
details on capacity limits.)  
If even the smallest size pouch will leave a lot of space around your contents or you want  
the lamination to conform to the shape of your contents, wait to cut it to size until after  
lamination: a laminating pouch is precision-cut to ensure minimal leakage of adhesives,  
and this cannot be replicated with scissors or a paper-cutter. You’ll also find the pouch easi-  
er to cut when it is hardened.  
How you arrange your contents in the selected pouch is important in both cold and hot  
modes. To produce professional-looking results and ensure a long working life for your  
machine, follow these simple guidelines (see illustration on the inside of the manual cover)  
:
1. Lay contents as close as possible to the sealed edge of the pouch, which is the end you  
will be feeding into the machine. If the material is more than 1 cm or 1/2 inch from this  
edge, the rollers will not have enough traction to draw in the pouch and will turn continu-  
ously without advancing it.  
2. Arrange multiple items close to each other in the pouch, with the edges no farther than  
1 cm or 1/2 inch apart. If there is a larger gap between items, the rollers will slip into it  
and lose their traction. As above, the rollers will turn without advancing the pouch.  
3. Leave a free margin around contents of at least 3 mm, or 1/8 inch, on the three  
unsealed sides of the pouch to guarantee a strong seal. This is a minimum, meaning you  
can have as much margin beyond this as you wish.  
To begin laminating, place your machine on a work surface where you have enough room  
at the back to allow the full length of the pouch to clear the material exit . Plug in the  
machine and press the power button , which will start the rollers turning. If you plan to  
do laminate both cold and hot in one session, it makes sense to start with cold, so you  
don’t have to wait for the machine to cool down. (This can take one to two hours.)  
In either case, to save energy and reduce wear-and-tear on your machine, turn off the  
machine as soon as you are finished by pressing the power button . If you forget, howev-  
er, the machine has an automatic switch-off function, which causes it to turn itself off one  
hour after not being used.  
5
 
Cold Lamination  
With the contents and the pouch you have selected at hand:  
1. Turn temperature selector  
to  
. The machine will indicate its readiness by turning on  
the green standby light  
and giving an audible sig-  
nal. If the machine is at room temperature, this will be almost immediate.  
2. Place contents in pouch in line with the guidelines (p. 5). Lay the pouch on a flat surface  
and open it so that the adhesive side, which is covered by a glossy protective sheet, is verti-  
cal. Place the contents face up onto the transparent, non-adhesive side, but do not close  
the pouch.  
3. Insert sealed edge of the open pouch into the entry, as  
shown, bending the protective sheet backwards over the  
machine and grasping its free edge. As the machine draws  
in the pouch, keep holding on to the protector, which will be  
peeled away from the adhesive side as the pouch moves  
through. Although it is easier to take off the protector and  
close the pouch before you feed it in, you will create air bub-  
bles and other irregularities that the machine will not be able  
to even out.  
The finished sheet will emerge from the material exit  
port rack only after it has completely cleared the exit.  
by itself. Remove it from the sup-  
Hot lamination  
With the contents and the pouch you have selected at hand:  
1. Turn temperature selector  
to  
or  
. The boxes in the selection guide you used to  
choose the pouch size and thickness also indicate what temperature setting you should use  
with your pouch:  
• If the box is white, use  
• If the box is gray, use  
,
.
If you are not sure of the weight or thickness of the contents or pouch, you will avoid possi-  
ble damage if you start with the lower temperature. With the lower setting, the machine will  
take  
5 minutes to warm up and with the higher, one minute longer. When the laminator has  
reached the setting you chose, it will indicate its readiness  
with a green standby light  
and an audible signal.  
2. Place contents in pouch in line with the guidelines (p. 5).  
Unlike with cold laminating, the contents can be face  
down or up within the pouch. Close the pouch once the  
contents are arranged.  
3. Insert sealed edge of the closed pouch into the entry  
,
as shown, and release it as soon as the machine begins  
to drawn it in, as shown in the illustration.  
The finished sheet will emerge from the material exit  
by  
itself. Remove it from the support rack only after it has completely cleared the exit.  
6
 
Maintenance  
To keep your laminator free of adhesives that could hurt the quality of your work, you  
should clean the rollers from time to time, or frequently, depending on how often you use  
the machine. The best way is to do this right after you have finished hot laminating,  
because the rollers will still be hot, which is necessary for the cleaning process.  
To clean the rollers:  
Turn selector to  
if it is not already on this setting  
• Wait for the readiness light and signal  
• Insert the cleaning sheet included in the package, repeating one or two times  
• Insert a plain white sheet of paper to test for remaining traces, and  
• Reinsert the cleaning sheet, if necessary, and retest.  
To clean the exterior of your machine, just wipe with a soft cloth dampened with plain  
water.  
Troubleshooting  
If you are not getting the results you should be, you can probably solve the problem quick-  
ly. If, for example, your end product is:  
Cloudy - The temperature is too low or the pouch/contents combination too thick. Try pass-  
ing it through the machine one or more times, or raising the temperature if you can.  
Otherwise, choose a thinner pouch or reduce the weight or thickness of the contents.  
Curled - The support rack is not in place. Install it as described under Set- u p.  
Wavy - The temperature is too high. Turn the machine to the lower setting if you can.  
Passing through the cleaning sheet will also help cool down the rollers.  
Spotted - The rollers have deposits of adhesive. Follow the cleaning procedure, as  
described under Maintenance.  
Open edges - Your material is too close to the edge of the pouch to create a strong seal.  
Next time make sure your materials are at least 3 mm, or 0.11 inch, from the three  
unsealed edges of the pouch.  
If the pouch gets stuck in the rollers, it is probably due to incorrect placement of the con-  
tents or too thick a pouch/contents combination. If the top of the pouch has emerged from  
the material exit, pull on this end of the pouch evenly and slowly, making sure not to speed  
up the rollers. If this doesn’t work or the pouch has not yet emerged from the exit, unplug  
the machine and send it to us for repair, directly or through your retailer. Do not attempt to  
pull it out backwards, against the direction of the rollers. This will damage the machine.  
If you have questions or other problems with your laminator that you cannot solve, please  
contact us through one of the many channels listed under Customer Service. SAFETY  
REMINDER: Do not attempt to open or otherwise repair your machine.  
7
 
Customer Service  
Fellowes offers a toll-free help line for customers living in the United States, Canada,  
Mexico and Australia. If you live outside of these regions or are otherwise unable to use our  
help line, please call the Fellowes location nearest you, send us a letter or email, or contact  
your local dealer. All of our customer service phone numbers and other points of contact  
are listed on the back of this manual.  
Limited Warranty  
Fellowes warrants all parts of the machine to be free of defects in material and workman-  
ship for 1 year from the date of purchase by the original consumer. If any part is found to  
be defective during the warranty period, your sole and exclusive remedy will be repair or  
replacement, at Fellowes’ option and expense, of the defective part.  
This warranty does not apply in cases of abuse, mishandling or unauthorized repair. ANY  
IMPLIED WARRANTY, INCLUDING THAT OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE, IS HEREBY LIMITED IN DURATION TO THE APPROPRIATE WAR-  
RANTY PERIOD SET FORTH ABOVE. IN NO EVENT SHALL FELLOWES BE LIABLE FOR ANY  
CONSEQUENTIAL OR INCIDENTAL DAMAGES ATTRIBUTABLE TO THIS PRODUCT. This  
warranty gives you specific legal rights. You may have other legal rights that vary from this  
warranty. The duration, terms and conditions of this warranty are valid worldwide, except  
where different limitations, restrictions or conditions may be required by local law.  
For more details or to obtain service under this warranty, please contact us or your dealer.  
8
 
Help Line  
Fellowes  
Australia  
Canada  
+ 1-800-33-11-77  
+ 1-800-665-4339  
+ 1-800-234-1185  
+ 1-800-955-0959  
México  
United States  
Australia  
Benelux  
+ 61-3-8336-9700  
+ 31-(0)-347-377988  
+ 1-905-475-6320  
Canada  
Deutschland  
France  
+ 49-(0)-5131-49770  
+ 33-(0)-1-30-06-86-80  
+ 39-(0)-71-730041  
+ 81-(0)-3-5496-2401  
+ 82-(0)-2-3462-2884  
+ 60-(0)-35122-1231  
+ 48-(0)-22-837-7356  
+ 65-6221-3811  
Italia  
Japan  
Korea  
Malaysia  
Polska  
Singapore  
United Kingdom  
+ 44-(0)-1302-836836  
© 2003 Fellowes, Inc. Printed in China. Form No. 400411C  
 

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