AIR CLEANERS/
FILTERS
AMAIRCARE
HEPA BYPASS AIR FILTRATION SYSTEM
© 2004 Americair Corporation, Mississauga, Ontario, Canada
HOMEOWNERS MANUAL & DEALER INSTALLATION INSTRUCTIONS
FOR MODELS 2500HV, 4000HV, 6000V, 6500, 8500 & 10000
Rules for Safe Installation and Operation
Shipping and Packing List
Package 1 of 1 contains:
READ AND SAVE
THESE INSTRUCTIONS!
1 - HEPA System
1 - Complete Filter Set (Packed inside Unit)
1 - Installation Instructions (this manual)
1 - Registration Card
Please read instructions before installing and using the
HEPA Bypass Air Filtration System (HEPA system).
This will help you obtain the full benefit of the HEPA sys-
tem you have selected. It will also help you to avoid
needless service costs.
HEPA System Models
Model 2500HV is designed to filter air up to a rate
of 175 cfm.
1. Read this manual carefully. Failure to follow these rules
and instructions could cause a malfunction of the air filter
or unsatisfactory service and could void your warranty.
Model 4000HV is designed to filter air up to a rate
of 300 cfm.
2. Follow a regular service and maintenance schedule
Model 6000V is designed to filter air up to a rate of
600 cfm.
to ensure efficient operation.
3. For safety and optimized performance of your
HEPA system, all installation and maintenance
must be performed by a professional heating and
ventilation contractor. The installer should be made
aware of your indoor air quality situation and be
familiar with your heating, ventilation and air condi-
tioning equipment.
Model 6500 is designed to filter air up to a rate of
650 cfm.
Model 8500 is designed to filter air up to a rate of
850 cfm.
Model 10000 is designed to filter air up to a rate of
1000 cfm.
4. High particulate distribution may occur during initial
start-up of this product after installation or after
scheduled filter changes. Individuals who are high-
ly sensitive to airborne particulates should not be in
the building and allow 24 hours of operation for
removal of particulates from occupied spaces
before re-entry.
!
WARNING
Risk of property damage, injury or death.
Installation, adjustments, alterations, service and main-
tenance must be performed by a qualified technician.
!
WARNING
!
WARNING
Electrical Shock Hazard.
Risk of Carbon Monoxide Poisoning.
Can cause injury or death.
Can cause injury or death.
Disconnect all electrical power supplies
before servicing.
Do not operate equipment without access panel in
place. Operation of this equipment without all access
panels in place may cause gas fumes from the heat-
ing system to be drawn into occupied spaces.
Do not operate equipment without
access panels in place
General Information
Media Filters
ponents independent from each other, so that the filter
that is dirty/saturated can be changed. This is more
economical than a system where you need to throw
out two or three filters when only one needs changing.
Media filters strain particulates from the air. The filter
media needs to have tiny holes to allow air to pass
through, but not particulates. Filter types vary for all
sorts of purposes. The most effective and proven filter
media is HEPA. HEPA filter media is 99.97% efficient
at capturing particles which are 0.3 micron in size or
larger.
The HEPA System’s 3 Stage Filtration Process
The 3 stage filtration process is used to create a very
effective filtration system. Each filter is independent
and can be changed individually.
Carbon Filters
•
Stage 1: Pre-filter - The inexpensive pre-filter (foam
Carbon media is used to capture chemicals and odors,
also referred to as V.O.C.’s. Chemicals and odors
cannot be captured with media type filters. Activated
carbon collects chemicals and odors in a process
called adsorption. If air passes through the carbon fil-
ter before particulates are removed, the surface of the
carbon quickly gets covered with particulates, render-
ing it ineffective at capturing chemicals and odors. If
particulates are removed from the air with a HEPA fil-
ter, virtually the entire surface area of the carbon can
be used to capture chemicals and odors. This
increases the efficiency and filter life of the carbon fil-
ter.
or carbon) removes larger particulates from the air,
thus prolonging the life of the HEPA filter.
•
Stage 2: HEPA - The HEPA filter removes 99.97%
of particulates 0.3 micron and larger. The cleaned air
then passes through the third stage filter.
•
Stage 3: Carbon - The carbon filter is about 1/2 an
inch thick to give it plenty of surface area for removing
chemicals and odors from the air. This filter may be
replaced by an optional heavy duty granular carbon
canister available for maximum removal of chemicals
and odors. The clean air is then reintroduced into the
air you breathe.
Separate HEPA and Carbon Filters
HEPA and carbon filters have different life spans. It is
important for a filtration system to keep the filter com-
Product Application Guidelines
Size of House vs. Air Changes per Hour
Size of House*
Model
Unit
1,000 ft2
1,200 ft2
1,500 ft2
1,800 ft2
2,000 ft2
2,500 ft2
3,000 ft2
3,500 ft2
(8,000 ft3) (9,600 ft3) (12,00 ft3) (14,400 ft3) (16,000 ft3) (20,000 ft3) (24,000 ft3) (28,000 ft3)
Model 2500HV 1.31
Model 4000HV 2.25
1.1
.88
1.5
3
.73
1.25
2.5
.66
.53
0.9
1.8
1.95
2.55
3
.44
.75
.37
.64
1.88
3.75
4.06
5.31
6.25
1.13
2.25
2.44
3.19
3.75
Model 6000V
Model 6500
Model 8500
Model 10000
4.5
4.88
6.38
7.5
1.5
1.29
1.39
1.82
2.14
3.25
4.25
5
2.71
3.54
4.17
1.63
2.13
2.5
* Chart based on homes with 8 ft. ceilings.
Notes:
• Industry experience indicates that one (1) air change per hour generally provides adequate air cleaning. Actual
results will depend on multiple factors such as outdoor particulate levels, infiltration rate, indoor activities etc.
• Generally speaking, the more air changes per hour provided, the more effective a HEPA system will be. People
with sensitivities may desire a higher number of air changes per hour for cleaner air.
3
Parts Identification 2500HV 4000HV
Cabinet Parts
Inside Cabinet (Filter Section)
Filter Section Access
Panel
Retaining Clips (4)
6” Intake Collar
Cabinet
Motor/Impeller
Filter Adapter
(threaded)
6” Outflow Collar
On/Off Switch
‘O’ Ring
Motor Section
Access Panel
figure 1.
figure 2.
Parts Identification 6000V
Cabinet Parts
8” Outflow Collar
Variable Speed Switch
10” Intake Collar
Filter Section Access Panel
Motor Section Access Panel
Finger Tabs (4)
Cabinet
figure 3.
Inside Cabinet (Filter Section)
‘O’ Ring
Filter Adapter
(threaded)
Motor/Impeller
figure 4.
4
Parts Identification 6500, 8500 & 10000
Cabinet Parts
10”x12” Outflow Duct
Variable Speed Switch
10”x12” Intake Duct
Filter Section Access Panel
Motor Section Access Panel
Finger Tabs (4)
Cabinet
figure 5.
Inside Cabinet (Filter Section)
Filter Adapter (3)
Motor/Impeller (3)
Filter Retaining Rod Clip (6)
HEPA Cartridge (3)
Filter Cap (3)
Filter Retaining Rod (3)
figure 6.
5
Filter Parts Identification
Optional Carbon Canister - 4000HV & 6000V
HEPA Cartridge Parts - 2500HV, 4000HV & 6000V
For third stage increased
removal of chemicals and
odors.
HEPA Filter
Located inside the HEPA
filter.
Pre-Filter - Foam
HEPA Filter Mesh
(Protects HEPA
Filter)
Discard inner carbon filter
when using the optional
carbon canister.
Inner Carbon Filter
figure 7.
figure 8.
Optional Carbon Canister - 6500, 8500 & 10000
HEPA Cartridge Parts - 6500, 8500 & 10000
For third stage increased
removal of chemicals and
odors.
Inner Carbon Filter
HEPA Filter
Located inside the HEPA
filter.
Pre-Filter - Carbon
Discard inner carbon filter
when using the optional
carbon canister.
HEPA Filter Mesh
(Protects HEPA
Filter)
figure 9.
figure 10.
6
Physical Dimensions of Unit
Model 2500 & 4000HV:
B
A
K
Filter Section Access Panel
Air Intake
H
D
Air Outflow
Motor Section Access Panel
I
C
F
K
E
J
G
figure 11.
Model 6000V:
Air Intake
A
Air Outflow
K
J
I
A
D
E
G
H
B
F
C
Filter Section Access Panel
Motor Section Access Panel
figure 12.
MODEL NO.
Model 2500HV
A
15.75
B
14
C
16.25
D
6
E
6
F
G
H
1.25
(32)
1.25 10.25
(32)
1.5
I
J
1.5
(38)
1.5
(38)
5.4
K
8
(203)
8
(203)
1.4
(36)
15.75 1.75
(44)
15.75 1.75
1.5
(38)
(400) (356) (413) (152) (152) (400)
15.75 14 25
(400) (356) (635) (152) (152) (400)
17.25 28 18.5 10 20
(483) (711) (470) (254) (203) (508)
Dimensions in inches (mm)
Model 4000HV
Model 6000V
6
6
(44)
2
(51)
(260)
3.2
(81)
8
(38)
(137)
7
Physical Dimensions of Unit
Models 6500, 8500 & 10000:
J
A
E
H
I
D
D
G
G
Air Intake
Air Outflow
A
F
C
B
Banvil
OFF
LOW
Filter Section Access Panel
Motor Section Access Panel
figure 13.
D
MODEL NO.
A
B
C
E
F
G
H
I
J
Models 6500, 8500
& 10000
17.25
28
47.75
10
12
50.25
2.5
2.6
(66)
5.3
(135)
0.1
(3)
(438) (711) (1213) (254) (254) (1276) (64)
Dimensions in inches (mm)
8
Dealer Installation Instructions
Forced air handler/furnace systems:
The HEPA system should be installed as a bypass system, with part of the return ducted into the HEPA system. The
filtered air is then rerouted back into the return air, and continues through the system to be heated/cooled.
Typical Return to Return Application
For homes with upflow forced air handler/furnace sys-
tems.(Air handler/furnace is shown in a typical base-
Typical Return to Return Application
For homes with horizontal forced air handler/furnace
systems. (Air handler/furnace is shown in an typical
attic. See figure 7.)
ment. See
Figure 6.)
A
Distance between A and B should
be 6' to 16' for best results
Air Handler/
Furnace
A
B
Distance between
A and B should
be 6' to 16' for
best results
Air
Handler/Furnace
Filter
B
HEPA System
Figure 15.
Figure 14.
NOTE: This filtration system is an ADDITIONAL filter, and does NOT replace the existing air handler/furnace system filter.
•
Installed duct runs should be as straight as possi-
ble (if the duct runs are too long, reduced CFM
may result).
Preparation:
Here are some things to consider as you decide where
to install the HEPA system.
•
•
•
If duct is exposed to unconditioned air, externally
insulated flex duct is highly recommended.
Externally insulated flex duct can also be used for
noise reduction purposes.
For best indoor air quality, do not use ductboard or
fiberglass inside of ducts.
Location:
•
Make sure there is room to open the HEPA filter
access panel for filter changes/inspections.
Keep the HEPA system in a location where you
can still access the air handler/furnace filter.
Keep the HEPA system away from possible water damage.
Vibration pads will reduce vibration for installations
where the unit is placed on the floor.
•
Electricity:
The unit must be plugged into a grounded 120V,
60Hz outlet.
•
•
•
•
Install HEPA System on floor or suspended platform.
If the unit is suspended, screws must not penetrate
through the cabinet. Make sure that you have the
proper chains/straps/joists and equipment to keep
unit secure.
Required Materials for Installation of Unit:
Items for 2500HV & 4000HV
Flex or rigid duct
(length as required)
Takeoffs
Items for 6000V
Flex or rigid duct
(length as required)
Takeoffs
Items for 6500, 8500 & 10000
Flex or rigid duct
(length as required)
Takeoffs
6” round
Two 6”
10” round & 8” round
One 10” & One 8”
10” x 12”
Intake (Marked as ‘Air In’ on unit):
•
Intake ducts should be installed upstream of any
humidifiers and be installed on the main return.
Intake duct should be installed at least 6 ft. away
from the outflow duct on the main return.
•
Outflow (Marked as ‘Clean Air Out’ on unit):
•
Outflow duct should be installed as close to the air
handler/furnace inlet as possible but not directly
into the return air elbow of the main return.
Two 10”x12”
All Models
Aluminum tape or mastic as required
Misc. hanging materials - field provided
•
If the unit is being installed independently of any
other system, room diffusers are recommended to
help distribute airflow evenly in the occupied space.
Ducting:
NOTE: Be sure to review ‘Rules for Safe Installation
and Operation’ on page 1 of this document before
start-up of this unit.
•
If HEPA system is installed where inlet and outflow
collars face down, metal elbows must be connected
to both inlet and outflow collars.
•
Each connection must be sealed with aluminum
tape or mastic, including all take offs.
9
Dealer Installation Instructions
Forced air handler/furnace system with an HRV/ERV
This application provides filtration of all Outdoor Air (OA) that is brought into the home through the HRV/ERV,
thus reducing the introduction of dust, pollen and mold from the outdoor air. For systems that have HRV/ERV
units installed, we recommend ducting the ‘fresh air’ outflow from the HRV/ERV into the HEPA system. If the
HRV/ERV CFM (cubic feet per minute) rating is lower than that of the HEPA system, an additional return needs
to be installed into the HEPA system (See figure 8.) The outflow air from the HEPA system then needs to be
installed into the main return of the air handler/furnace system. Ensure that you follow the proper installation
instructions as outlined in the HRV/ERV Installation manual(s).
Example of Return to
Return Installation
with an HRV/ERV
For homes with a forced
Preparation:
Here are some things to consider as you
HRV/ERV
decide where to install the HEPA system
with an HRV/ERV.
air handler/furnace sys-
tem and an HRV/ERV
system.
Location:
•
•
Make sure there is room to open the
HEPA filter access panel for filter
changes/inspections.
Keep the HEPA system in a location
where you can still access the air han-
dler/furnace filter.
Additional Return
Air Handler/Furnace
Air Handler/Furnace Filter
HEPA System
Figure 16.
•
•
•
Keep the HEPA system away from
possible water damage
NOTE: This filtration system is an ADDITIONAL filter, and does NOT
replace the existing air handler/furnace system filter.
Vibration pads will reduce vibration for
installations where the unit is placed on the floor.
Install HEPA System on floor or suspended platform.
If the unit is suspended, screws must not penetrate
through the cabinet. Make sure that you have the
proper chains/straps/joists and equipment to keep
unit secure.
ble (if the duct runs are too long, reduced CFM
may result).
•
•
•
If duct is exposed to unconditioned air, externally
insulated flex duct is highly recommended.
Externally insulated flex duct can also be used for
noise reduction purposes.
For best indoor air quality, do not use ductboard or
fiberglass inside of ducts.
Intake (Marked as ‘Air In’ on unit):
•
Most HRV/ERV systems will not move as much air
as the HEPA system. For these systems, install an
additional return from another treated air source
into the HEPA system.
Electricity:
The unit must be plugged into a grounded 120V,
60Hz outlet.
•
•
If using an additional return duct, it should be
installed upstream of any humidifiers. The fresh
air outflow of the HRV/ERV should be "Y" connect-
ed to the additional return duct then connected to
the inlet of the HEPA system.
The additional return duct (if any) should be
installed at least 6 ft. away from the outflow duct
on the main return.
Required Materials for Installation of Unit:
Items for 2500HV & 4000HV
Flex or rigid duct
(length as required)
Takeoffs
Items for 6000V
Flex or rigid duct
(length as required)
Takeoffs
Items for 6500, 8500 & 10000
Flex or rigid duct
(length as required)
Takeoffs
6” round
Two 6”
10” round & 8” round
One 10” & One 8”
12” round or 10” x 12”
Two 10”x12”
•
•
Duct both the HRV/ERV and the additional return
into the intake of the HEPA system.
Outflow (Marked as ‘Clean Air Out’ on unit):
•
Outflow duct should be installed as close to the air
handler/furnace inlet as possible but not directly
into the return air elbow of the main return.
All Models
Ducting:
Aluminum tape or mastic as required
Misc. hanging materials - field provided
NOTE: Be sure to review ‘Rules for Safe Installation
and Operation’ on page 1 of this document before
start-up of this unit.
•
If HEPA system is installed where inlet and outflow
collars face down, metal elbows must be connected
to both inlet and outflow collars.
Each connection must be sealed with aluminum
tape or mastic, including all take offs.
Installed duct runs should be as straight as possi-
•
•
10
Dealer Installation Instructions
Independent Operation:
The HEPA systems can be used independently of any other equipment! The intake and outflow of the filtration
system can be ducted into the same room to create a cleaner environment almost anywhere. The intake or out-
flow can also be ducted elsewhere. The intake and outflow should be installed on opposite sides of the room;
however, this varies according to your specific needs.
Preparation:
Example of Single Room Stand Alone System Installation
For single rooms where increased filtration is desired such as a
dedicated ‘smoking room’.
Here are some things to consider as you
decide where to install the HEPA system
independently of other systems.
HEPA System
Air should be drawn from
Location:
location B if space is avail-
able, otherwise, use loca-
•
Make sure there is room to open the
HEPA filter access panel for filter
changes/inspections.
tion A.
A
•
•
Keep the HEPA system away from
possible water damage
Vibration pads will reduce vibration for
installations where the unit is placed
on the floor.
B
•
Install HEPA System on floor or
suspended platform. If the unit is
suspended, screws must not pene-
trate through the cabinet. Make sure that you
have the proper chains/straps/joists and equip-
ment to keep unit secure.
Figure 17.
•
Externally insulated flex duct can also be used for
noise reduction purposes.
•
For best indoor air quality, do not use ductboard or
fiberglass inside of ducts.
Electricity:
The unit must be plugged into a grounded 120V,
60Hz. outlet.
Intake (Marked as ‘Air In’ on unit):
•
•
Intake ducts should be installed near the floor for
optimum airflow (see figure 11). If space does not
allow, then the inlet can be installed in the ceiling.
Intake duct should be installed at least 6 ft. away
from the outflow duct.
Required Materials for Installation of Unit:
Items for 2500HV & 4000HV
•
•
•
Flex or rigid duct
(length as required)
Takeoffs
6” round
Intake duct should be installed at opposite end of
the room from the outflow duct(s) if in the same room.
Diffusers are recommended to help distribute air-
flow evenly.
Two 6”
Two 6”
Diffusers
Items for 6000V
Flex or rigid duct
(length as required)
Takeoffs
10” round & 8” round
Outflow (Marked as ‘Clean Air Out’ on unit):
•
Outflow(s) should be installed in the ceiling away
from any other air inlet(s)
One 10” & One 8”
One 10” & One 8”
Diffusers
•
Room diffusers are recommended to help dis-
tribute airflow evenly in the occupied space.
Items for 6500, 8500 & 10000
Flex or rigid duct
(length as required)
Takeoffs
10” x 12”
Ducting:
Two 10”x12”
•
If HEPA system is installed where inlet and outflow
All Models
Aluminum tape or mastic as required
Misc. hanging materials - field provided
collars face down, metal elbows must be connected
to both inlet and outflow collars.
•
•
Each connection must be sealed with aluminum
tape or mastic, including all vent connections.
Installed duct runs should be as straight as possi-
ble (if the duct runs are too long, reduced CFM
may result).
NOTE: Be sure to review ‘Rules for Safe Installation
and Operation’ on page 1 of this document before
start-up of this unit.
•
If duct is exposed to unconditioned air, insulated
flex duct is highly recommended.
11
Operation
1. Make sure that the unit is plugged into a grounded outflow (120 Volt, 60 Hz).
2. For optimum performance, the HEPA system should operate when the indoor air handler/furnace blower is on.
3. For model 2500HV & 4000HV: Turn the unit on by pressing the on/off switch to the ‘1’ position. The switch
should light up when the unit is on.
For models 6000V, 6500, 8500 & 10000: Turn the unit on by rotating the variable speed dial clockwise. The
unit starts in High speed, turn all the way clockwise for low speed.
4. For model 2500HV & 4000HV: To turn the unit off, press the on/off switch to the ‘0’ position. The switch light
should turn off when the unit is off.
For models 6000V, 6500, 8500 & 10000: To turn the unit off, rotate the variable speed dial counter-clock-
wise until you feel or hear it click into the ‘off’ position
Maintenance
Proper care and maintenance of your HEPA system
will ensure years of service. The unit must be turned
off during service/maintenance or when filters are
being changed.
Filter Changing Guidelines
Pre-Filter:
Dust and other large particles will collect on the pre-fil-
ter over time. The color of the filter will change as par-
ticulates build up on the pre-filter. Change the pre-fil-
ter when you can see the particulate build up start to
clog up the pre-filter.
It is recommended that gloves and a filtered
breathing mask be worn during filter replacement.
!
WARNING
HEPA Filter:
As the HEPA filter captures particulates, it will darken
over time. Replace the HEPA filter when it darkens to
the level seen in example D.
Electrical Shock Hazard.
Can cause injury or death.
Disconnect all electrical power supplies
before servicing.
A. New
B. Used
C. Used
D. Replace
Do not operate equipment without
access panels in place
!
CAUTION
Inner Carbon Filter:
Risk of Sharp Edges Hazard.
The inner carbon filter will rarely look used. This filter
captures odors and gasses, yet the filter’s appearance
will not change. When this filter has reached it’s maxi-
mum adsorbancy of odors and gasses, it will no longer
work. Replace this filter when it no longer seems to
capture odors, or every 3 months (12 months for
optional Carbon Canister), which ever occurs first.
Equipment sharp edges can cause injuries.
Avoid grasping equipment edges without protective
gloves.
Filter Change Schedule
Note: Note: Failure to properly maintain your HEPA
system will decrease the efficiency and air flow.
Pre-Filter
Pre-Filter: 3 to 4 months*
HEPA Filter: 2 to 5 years
HEPA Filter
Inner Carbon Filter: 6 months
Optional Carbon Canister: 12 months
* Foam pre-filters (4000HV & 6000V) can be washed
and reused
Inner Carbon Filter
NOTE: Filter life is based on average air content. Some
filters may need to be changed more often due to higher
amounts of dust, humidity, or chemicals found in your
ambient air. Additionally, people who are more sensitive
to these airborne contaminates may desire more frequent
filter changes.
Figure 18.
12
Dealer Filter Change Instructions - 2500HV, 4000HV & 6000V
c. Remove the inner carbon filter from the HEPA cartridge.
d. Remove plastic shrink wrap from the new inner
carbon filter.
!
WARNING
Electrical Shock Hazard.
e. Unroll the inner carbon filter and roll it up in the
opposite direction (this makes the filter follow a
more contoured profile against the inner HEPA fil-
ter surfaces and helps keep it in place), place the
rolled inner carbon filter inside the HEPA car-
tridge and gently unroll it until the ends ‘butt’
together and the filter is snug against the HEPA
filter.
Can cause injury or death.
Disconnect all electrical power supplies
before servicing.
Do no operate equipment without
access panels in place
!
CAUTION
Risk of Sharp Edges Hazard.
4. HEPA Filter Replacement
Equipment sharp edges can cause injuries.
a. If replacing the HEPA filter with a new filter, discard
old HEPA filter and use new when replacing the
HEPA filter into the unit.
b. With each annual filter replacement kit, a new ‘o’
ring is provided. The old one is removed by pinch-
ing it between two fingers and pulling it off the col-
lar on the blower deck.
c. Discard old ‘o’ ring.
d. Place the new ‘o’ ring onto the collar and slide it
down to the base of the blower deck.
Avoid grasping equipment edges without protective
gloves.
It is recommended that gloves and a filtered
breathing mask be worn during filter replacement
to avoid breathing particulates (dust, mold, pollen,
etc.) captured on the filter that become airborne
during the filter(s) changeout.
The old filters should be wrapped and sealed in
plastic bags immediately upon removal from the
unit to avoid distributing particles throughout the
house during the process of disposal.
5. Optional Carbon Canister
a. Remove old carbon canister (if installed) by pulling
it out from the inside of the HEPA filter.
b. If replacing an inner carbon filter with the carbon
canister, remove inner carbon filter by following
the steps a. to c. in section 3.
1. Accessing the filters
a. Remove safety screw(s) from HEPA filter access panel.
b. For 2500HV or 4000HV, unlatch the three retaining c. Remove the plastic shrink wrap from the new car-
clips and lift off HEPA filter access panel. bon canister.
For 6000V, pull the HEPA filter access panel up by d. Slide the carbon canister into the HEPA cartridge,
the finger tabs and lift out to remove.
c. Bracing the unit so it does not move, turn the
HEPA cartridge counter-clockwise and lift/pull out.
smaller end first. The carbon canister should slide
all the way in until the metal edges at the base
meet the HEPA filter.
e. Support the carbon canister with your fingers so it
does not slide out when replacing the HEPA car-
tridge assembly into the unit.
2. Pre-filter Replacement
a. Pull the pre-filter up and off the unit.
NOTE: The pre-filter may contain contaminants,
remove it slowly to avoid releasing particles back
into the air.
b. Foam pre-filters can be washed several times,
wash by hand in warm water. Let it dry completely
before placing it back onto the HEPA cartridge.
b. If replacing the filter, remove plastic shrink wrap
from the new pre-filter.
7. Installing the HEPA Filter Cartridge
a. With the filters changed or inspected, all 3 filters
are ready to be placed back into the unit. Place
the HEPA cartridge gently into the unit (if a carbon
canister is being used, take care not to let it slide
out as it is heavy and could damage the unit)
b. When the HEPA cartridge is in place, brace the unit,
press down and gently turn it clockwise to lock it into
place. If too much force is used, the cartridge may be
difficult to remove!
c. Stretch the new/washed filter around the top of the
HEPA cartridge and slide it down into place
3. Inner Carbon Filter Replacement
a. Look inside the HEPA cartridge to locate the two
ends of the inner carbon filter.
b. Pull one end of the old inner carbon filter in and
bend it into a loose roll so it can be removed.
c. Replace the HEPA filter access panel.
For 4000HV, latch it with the three retaining clips.
d. Re-install safety screw(s) into HEPA filter access panel.
e. Plug the unit back into a power outflow and turn it
on.
13
Dealer Filter Change Instructions - 6500, 8500 & 10000
!
WARNING
3. Inner Carbon Filter Replacement
a. Look inside the HEPA cartridge to locate the two
ends of the inner carbon filter.
Electrical Shock Hazard.
Can cause injury or death.
b. Pull one end of the old inner carbon filter in and
bend it into a loose roll so it can be removed.
c. Remove the inner carbon filter from the HEPA cartridge.
d. Remove plastic shrink wrap from the new inner
carbon filter.
Disconnect all electrical power supplies
before servicing.
Do no operate equipment without
access panels in place
e. Unroll the inner carbon filter and roll it up in the
opposite direction (this makes the filter follow a
more contoured profile against the inner HEPA fil-
ter surfaces and helps keep it in place), place the
rolled inner carbon filter inside the HEPA car-
tridge and gently unroll it until the ends ‘butt’
together and the filter is snug against the HEPA
filter screen.
!
CAUTION
Risk of Sharp Edges Hazard.
Equipment sharp edges can cause injuries.
Avoid grasping equipment edges without protective
gloves.
It is recommended that gloves and a filtered
breathing mask be worn during filter replacement
to avoid breathing particulates (dust, mold, pollen,
etc.) captured on the filter that become airborne
during the filter(s) changeout.
4. HEPA Filter Replacement
a. If replacing the HEPA filter with a new filter, discard
old HEPA filter and use new when replacing the
HEPA filter into the unit.
The old filters should be wrapped and sealed in
plastic bags immediately upon removal from the
unit to avoid distributing particles throughout the
house during the process of disposal.
5. Optional Carbon Canister
a. Remove old carbon canister (if installed) by pulling
it out from the inside of the HEPA filter.
b. If replacing an inner carbon filter with the carbon
canister, remove inner carbon filter by following
the steps a. to c. in section 3.
1. Accessing the filters
a. Remove safety screw(s) from HEPA filter access panel. c. Remove the plastic shrink wrap from the new car-
b. Pull the HEPA filter access panel up by the finger
tabs and lift out to remove.
bon canister.
d. Slide the carbon canister into the HEPA cartridge.
The carbon canister should slide all the way in
meeting the edges of the HEPA cartridge evenly
on both ends.
e. Keep the HEPA cartridge horizontal and support it
with your fingers to keep it from sliding out when
replacing the HEPA cartridge back into the unit.
c. Lift the filter retaining rod out from the two clips
holding it into position (some force may be neces-
sary as it is a tight fit to ensure complete seal),
ensure that pressure is kept on the filter cap as it
is the only thing keeping the HEPA cartridge in
place.
d. With the retaining rod removed, pull the HEPA car-
tridge and filter cap out of the unit.
7. Installing the HEPA Filter Cartridge
a. With the filters changed or inspected, all 3 filters
are ready to be placed back into the unit. Place
the HEPA cartridge gently into the unit (if a carbon
canister is being used, take care not to let it slide
out as it is heavy and could damage the unit)
b. When the HEPA cartridge is in place, place the filter
cap onto the HEPA cartridge and replace the filter
retaining rod by sliding it into it’s two clips. (some
force may be necessary as it is a tight fit to ensure
complete seal)
2. Pre-filter Replacement
a. Locate the clips holding the pre-filter in place.
Remove them and pull the pre-filter off.
NOTE: The pre-filter may contain contaminants,
remove it slowly to avoid releasing particles back
into the air.
b. Remove plastic shrink wrap from the new pre-filter.
c. Wrap the new pre-filter around the HEPA filter,
making sure that the ends overlap.
d. With the clips provided with the new pre-filter,
c. Replace the HEPA filter access panel.
secure the pre-filter ends together tightly so it keeps d. Re-install safety screw(s) into HEPA filter access panel.
the pre-filter secure against to the HEPA filter.
e. Be sure that all clips are in place.
e. Plug the unit back into a power outflow and turn it
on.
14
Dealer Motor Assembly Replacement Instructions
3. Installing the new motor assembly
!
WARNING
a. Slide the new motor into the motor mount making
sure that the wires go through the smaller hole off-
set from the center of the bracket.
Electrical Shock Hazard.
Can cause injury or death.
b. Secure the new motor to the motor mount with the
four screws removed in step 2c.
d. Connect the wires as follows:
Disconnect all electrical power supplies
before servicing.
Do no operate equipment without
access panels in place
- Blue wire from motor to the on/off switch.
- Yellow/green wire from motor to the ground post.
- Brown wire from the motor to a capacitor post.
- Black wire from the motor to the other capacitor post.
- White wire from the on/off switch to the capacitor
via the black wire piggyback post.
Do not use this fan with any solid-state
speed control device
!
CAUTION
- White wire from the power cord to the capacitor
via the other white wire’s piggyback post.
4. Closing the unit
Risk of Sharp Edges Hazard.
Equipment sharp edges can cause injuries.
a. Replace the motor section access panel and
secure it with the eight screws removed in step 1b.
b. Plug the unit into it’s electrical source and turn it on.
Avoid grasping equipment edges without protective
gloves.
1. Accessing the motor assembly
a. Turn the unit off and unplug it from any electrical
source before opening the cabinet.
b. Remove the safety screw(s) from the motor section
access panel.
c. Lift the door up by the finger tabs and pull out to
remove it from the unit.
2. Removing the old motor assembly
a. Disconnect all four motor wires from switch, ground
post and capacitor.
b. Disconnect the two white wires from the capacitor.
c. Separate the motor from the motor mount by
removing the four screws found in figure 13.
d. Slide the motor out from under the motor mount to
remove it from the unit.
Figure 19.
Electrical Diagram
Figure 20.
15
Replacement Parts
Replacement Parts for 2500HV & 4000HV (Qty.)
Complete Filter Kit - 2500HV (1 Pre-filter, 1 HEPA, 1 Carbon) 9100723709
Complete Filter Kit - 4000HV (1 Pre-filter, 1 HEPA, 1 Carbon) 9100443709
Annual Filter Kit - 2500HV( 1 Pre-filter, 2 Carbon)
Annual Filter Kit - 4000HV( 1 Pre-filter, 2 Carbon)
Motor Assembly (120V)
Canadian
U.S.
International
9101723709
9101443709
94012061
94014061
99011200
99012800
90012287
90014487
92012-31
92014-31
93017-21
93014-21
95017-5
9101723709
9101443709
94012061
94014061
99011200
99012800
90012287
90014487
92012-31
92014-31
93017-21
93014-21
95017-5
94002061
94004061
99001200
99002800
90002287
90004487
92002-31
92004-31
93007-21
93004-21
95007-5
Motor Assembly (220V)
HEPA Filter Cartridge - 2500HV
HEPA Filter Cartridge - 4000HV
Pre-Filter - 2500HV (Foam)
Pre-Filter - 4000HV (Foam)
Carbon Filter - 2500HV
Carbon Filter - 4000HV
Carbon Canister - 2500HV - 100% Carbon (1)
Carbon Canister - 4000HV - 100% Carbon (1)
95004-5
95014-5
95014-5
Carbon/Zeolite Canister - 2500HV - 60% Carbon/40% Zeolite (1) 95007-6
Carbon/Zeolite Canister - 4000HV - 60% Carbon/40% Zeolite (1) 95004-6
95017-6
95014-6
95017-6
95014-6
Replacement Parts for 6000V (Qty.)
Complete Filter Kit (1 Pre-filter, 1 HEPA, 1 Carbon)
Annual Filter Kit ( 1 Pre-filter, 2 Carbon)
Motor Assembly (120V)
Motor Assembly (220V)
HEPA Filter Cartridge
Pre-Filter (Foam)
Carbon Filter
Carbon Canister - 100% Carbon (1)
Carbon/Zeolite Canister - 60% Carbon/40% Zeolite (1)
Canadian
9100443709
94004061
99002400
99003000
90004487
92004-31
93004-21
95004-5
U.S.
International
9101443709
94014061
99012400
99013000
90014487
92014-31
92014-21
95014-5
9101443709
94014061
99012400
99013000
90014487
92014-31
93014-21
95014-5
95004-6
95014-6
95014-6
Replacement Parts for 6500, 8500 & 10,000 (Qty.)
Complete Filter Kit (3 Pre-filters, 3 HEPA, 3 Carbon)
Filter Replacement Kit (6 Pre-filters, 3 Carbon)
Motor Assembly - 6500 (120V) (1)
Motor Assembly - 6500 (220V) (1)
Motor Assembly - 8500 (120V) (1)
Motor Assembly - 8500 (220V) (1)
Motor Assembly - 10,000 (120V) (1)
Motor Assembly - 10,000 (220V) (1)
HEPA Filter Cartridge - 6500/8500 (1)
HEPA Filter Cartridge - 10,000 (1)
Pre-Filter (1)
Canadian
9100640608
94006021
99002500
99003100
99002600
99003200
99002700
99003300
90006406
90006506
92005-11
93005-21
95006-5
U.S.
International
9101640608
94016021
99012500
99013100
99012600
99013200
99012700
99013300
90016406
99016506
92015-11
93015-21
95016-5
9101640608
94016021
99012500
99013100
99012600
99013200
99012700
99013300
90016406
99016506
92015-11
93015-21
95016-5
Carbon Filter (1)
Carbon Canister - 100% Carbon (1)
Carbon/Zeolite Canister - 60% Carbon/40% Zeolite (1)
95006-6
95016-6
95016-6
Use this unit only in the manner intended by the manufacturer. If you have questions, contact Amaircare.
Contact your local Amaircare dealer to order replacement parts.
16
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